Study on the Influence of Salt Lake Brine on HPC Materials and Structural Mechanical Properties.docx

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1、anti-corrosion measures.Sh Feng3J and Zhang Feng4J established a model of concrete mechanical property degradation for sulfate corrosion to reveal the deterioration law of concrete strength under sulfate altack.Jiang Lei5 and other studies on concrete damage under different types of sulfate solution

2、 erosion showed that the thickness of the damaged layer increased with the increase of erosion time, and the compressive strength of the damaged layer concrete decreased Significantly.Zhu Hongbing el al. obtained the three-stage law of fatigue damage in the fatigue lest of T-beam and fitted the S-N

3、cu,e6 of T-beam.Sun Xiaodong et al. analyzed the relationship between the main rust corrosion and the fatigue performance of concrete beams through fatigue test7.The experiment was conducted to investigate the changes of compressive and exural strength of HPC materials under the attack of S42 and Cl

4、 . The mechanical behavior and failure mechanism of HPC materials and components under brine corrosion were analyzed.StudyontheInfluenceofSaltLakeBrineonHPCMaterialsandStructuralMechanicalPropertiesZHAOXuan(China19thMetallurgicalCorporation)Abstract:Thispaperstudiesthechangesofcompressiveandflexural

5、strengthofhighperformanceconcrete(HPC)andordinaryconcrete(OPC)specimensduringthe2-yearcorrosionperiodofsaltlakebrineandthestructuralfatigueofHPCandOPCbeamsaftersaltlakebrinecorrosion.Thefailuremechanismoflifeandmechanicalbehavior,andtheS-Ncurvesofdifferentmodelsweredrawn,andtheS-Ncurveequationwasfit

6、ted.Theeffectsofionconcentrationonconcretespecimensandbeammemberswereanalyzedbysampling.Thetestresultsshowthattheflexuralstrengthisenhancedduringtheageingperiod,andthecompressivestrengthisreduced.Themineraladmixtureismixed.Addingenergycaneffectivelyimprovethecorrosionresistanceofconcrete;thedamageca

7、usedbysulfateioncorrosionisoneofthereasonsforthedecreaseofcompressivestrength,andchlorideioncanslowthespeedofsulfateattack.Fatiguefailureincludesthreestagesofinitialcracking,crackdevelopment,anddamageaccumulation,andthestirruphascertaincrackresistance;thefatiguelifeofconcretebeamswithlowcorrosionrat

8、eislargelyduetoitsownstrengthandTheenvironmentisdetermined.Keywords:Highperformanceconcrete;Thebitterncorrosion;Thestructuralfatigue;Damageaccumulation1 .IntroductionThecharacteristicsofhighaltitude,highcoldandaridatmosphericenvironmentandthecharacteristicsofundergroundbrineenvironmentinXiningareaha

9、veseriouseffectsonthecrackingofconcretematerialsandthecorrosionofcomponents,whichcausesthestrengthofconcretematerialstochange.Therefore,thematerialsofconcretematerialsintheenvironmentofbrinecorrosionaredeveloped.Researchonstructuralmechanicalbehaviorandfailuremechanismisnecessary.Inordertostudythela

10、wofdegradationofmaterialsandstructuralpropertiesofconcretemembersunderthecorrosionofsulfateandchloridesalts,Chinesescholarshavecarriedoutaseriesofstudies.YuHongfa1,etc.Thestressandnon-stresscorrosionstrengthofOPC,HSCandFRHSCconcretespecimensinsaltlakebrineenvironmentinXinjiang,Qinghai,InnerMongoliaa

11、ndTibetwerestudied.YanHongsheng2andotherexperimentsanalyzedtheeffectsofconcreteitself,workingconditionsandsurroundingenvironmentonsulfateattack,andproposedaseriesof2 lestdesign2.1 TestpiecerawmaterialsCement(C):producedbyQilianshanCementCo.,Ltd.,OPC(C30concrete)adoptsP.O42.5cement,HPC(C5()concrete)a

12、doptsRII52.5cement;flyash(F):producedbyQinghaiQiaotouAluminumElectricCo.,Ltd.GradeIflyash,fineness9.0%;Silicafume(Si):QinghaiBlueSkyEnvironmentalProtectionTechnologyCo.,Ltd.,SiO2content90.51%,specificsurfacearea26200m2/kg;slag(K):XiningspecialsteelS95slagproducedbythecompany,withaspecificsurfacearea

13、of430m2kg;sand(三):riversand,finenessmodulus2.65;stone(三):granitegravel,maximumparticlesize20mm,apparentdensity2780kgm3,bulkdensity1530kgmcontinuousgrading;rustinhibitor(Z):calciumnitritetype,indicatedbyZ,solidcontent30%,usedforreinforcingsteelmembers;waterreducingagent(WR):polycarboxylicacidsystem.W

14、ater(W):Usetapwater.ThedesignprincipleisdesignedaccordingtothettGeneralConcreteMixingRatioDesignRegulations,JGJ55-20118,seeTable1.7ab.lMixtureratioofconcreteMaterialconsumptionpercubiccubeofconcrete/TypesB/Mkg-nr,MCFKSiSGZWRWOPC0.523403407341207177HPC0.30(F.K、Si)5003256010015741115933111502.2 Testpl

15、an(1) Strengthandsamplinganalysismethods10setsof100mm100mm400mmanti-foldingtestpieces,eachsetof3testpieces,atotalof3()testpieces.14setsofcompressivetestpiecesofI(X)mm100mm100mm,3ineachgroup,totaling42pieces.Set28dstandardmaintenance(referencetestpiece),0.5a,1.0a,1.5a,2.0aforatotalof5trackingages.The

16、compositionofthebrineisshowninTable2.Theconcentrationofbrineinthecuringtankisregularlymeasuredto1250gLlbytheBaumesseveritymetertoensurethebrineconcentration.Tab.2ThebasicchemicalcompositionofeachliterofbrinenameNaClNa2SO1MgSO1CaSO1NaHCO3K2SO,Quality/g208.9843.15.481.210.250.09Theflexuralstrengthtest

17、shallbe100mminaccordancewiththeStandardTestMethodforMechanicalPropertiesofOrdinaryConcrete9).Concretespecimensof1()()mm4(X)mmweretestedforflexuralstrengthofconcretespecimensafterstandardcuring(temperature20+2,relativehumidityabove95%)for28days,andusedasthebenchmarkflexuralstrengthofthisstudy.Value,t

18、heintensityconversionfactoristakenas().85.Theflexuralstrengthvaluesofconcretespecimensafterimmersionin0.5a,1.0a,1.5a,and2.()ainbrinewereanalyzed.Forthecompressivestrengthtest,atestpieceof100mmI(X)mmI(X)mmwasusedforthecompressiontestunderthecorrespondingconditions,andtheintensityconversionfactorwas0.

19、95.Thevaluesofthebaselinecompressivestrengthandthecompressivestrengthvaluesoftheconcretespecimensaftertheimmersionof().5a,1.0a,1.5a,and2.0ainthebrinewereobtainedinturn,andanalyzed.Afterusingthebenchcoredrillsamplertocompletetheflexuraltestofthe100mm100mm400mmspecimensthatwereimmersedinthesameconditi

20、on,thetwohalftestspecimensweresampled,andenoughconcretewastakenatthesamedepthofthesametestblock.powder.Thesamplingholesarelocatedatthecomersoftheconcretetestblock,andthedistancefromtheedgeis20mm.Thesamplingdepthrangesfrom0to35mmandisdividedinto7samplingdepthsamples.Thechlorideioncontentwasmeasuredus

21、ingachlorideioncontentrapidanalyzer,andthecontentofSO42inthesamplewasdeterminedusingabariumsulfateweightmethod.(2) FatiguetestbeamdesignThedimensionsoftherectangularsectionreinforcedconcretebeamare:500mm100mm85mm.Thelongitudinallystressedsteelbars,stirrupsandstudsofthebeamareHPB235(primarj,)lightrou

22、ndbars,allofwhichare6.5steelbars.Theconcretecoveris12mmthick.Thetestistoloadtheconcentratedforceinthemiddleofthespan.Thenetspanofthebeamis350mm.ThedimensionsofthetestpieceandthereinforcementareshowninFigure1.Thistestusesacouplingmethodinwhichthecorrosiontestisperformedfirstandthenthefatiguetestisper

23、formed.Twotypesofcouplingactionaremadeforeachbeamofthecompositeratio,whicharerepresentedbyAand,Crespectively.Thereferencebeamsaredifferentfbreachmixratio,andatotalof22beams.Thethreeformsofcouplingare:OPC,HPCfbrbendingfatigue(reference),bendingfatigue+waterenvironment(八),bendingfatigue+brinecorrosion

24、(C).Thefatigueconditionofthefatiguetestspecimenswas7daysinboththebrineenvironmentandthewaterenvironment.Inthecorrosiontest,thebeamsofthesamemixingratiowererespectivelyimmersedinthebrineandwaterenvironment,thebrineconcentrationwasperiodicallytestedandthetestbeamwascompletelyimmersedinthesolutionatthe

25、sametime,andtherustformationonthebeamsurfacewasobsen,ed.Fig.1specimensizeandsectionreinforcementdiagram(unit:mm)(3) FatigueloadtestmethodThistestusedTMF-5TconcretefatiguetestIoaderThefatigueloadfrequencyis0.43Hz.Beforethefatiguetest,themaximumfailureloadisFuafterthestandardmaintenanceofthetestpiece,

26、thefatiguesetloadisFy,andthefatiguestressratioRaremeasured.Thefatigueloadvalueswere:0.35Fu,0.50Fu,0.65Fu,and0.80Fu,andthenumberofinitialfracturefatiguesN1andthenumberoffatiguesNwererecordedafterthefatiguetest.Thecrackwidthof2.0mmisusedasadamagemark.3 Resultsanddiscussion3.1 OPCandHPCionerosiondeptha

27、nalysisTheetchingconcentrationsofCandSO/一areshowninTable3.(1) ClerosionanalysisUnderthe7dcorrosionperiod,thechlorideioncontentoftheconcretebeamislow,andgraduallydecreaseswiththedeepeningofthesamplingdepth,indicatingthatthechlorideionerosionintensityintheconcreteisweakinashorttime.Thechlorideionconte

28、ntofOPCandHPCspecimensdecreasedwiththeincreaseofdepthatanyserviceage.Thechlorideioncontentofthesamesamplingdepthreachedthemaximumat2a,andthesizewas2.0a1.5a1.0a0.5a.ItisindicatedthatCgraduallymigratestotheinterioroftheconcreteovertime,andfromtheoutsidetotheinside,theerosionisweakened.TheCcontentofOPC

29、inthesamplingdepthof30-35mmundervariouscorrosionagesiskepthighandmorethan0.5%.TheCcontentinHPCdecreaseswiththedepthat30-35mmdepth.Thecontentremainedlowandlessthan0.5%,whichindicatesthattheconcretespecimenswithmineraladmixtureshavebettercompaction,reducedthepermeabilityofC,anddidnotparticipateinhydra

30、tioninconcretespecimens.ThemineraladmixturehasacertainadsorptioneffectonClwhichcaneffectivelyhinderthediffusionofCinconcrete.Alargenumberofstudieshaveshownthattheanti-erosionabilityofconcreteisenhancedbytheincorporationofmineraladmixturessuchasflyash,slagandsilicafume,mainlyduetothevolcanicasheffect

31、offlyash,resultinginmorehydratedcalciumsilicateandaluminumhydrate.ThehydrationproductsuchascalciumacidincreasesthephysicaladsorptionamountofC,therebyincreasingtheabilitytobindC.TheslagpowderismoreactivethanflyashandcanreactwithCa(OH)?toformmorehydratedcalciumsilicate.Thehydratedcalciumsilicatenotonl

32、ymakestheconcretemorecompact,butalsoreducesthetotalamountofCenteringtheconcreteandadsorbstheincomingC.(2) SO42erosionanalysisThecontentofSOj-inconcretespecimensdecreasedwiththeincreaseofdepthatanyserviceage.ThecontentofSOa2attheageof2awasthehighestatthesamplingdepthis0-5mm,thecontentofSOa2isthehighe

33、st,andthendecreaseswiththeincreaseofdepthuntilitisstable.ThisindicatesthattheerosiondepthofSOJ-isdeepenedwithtime,buttheerosioncontentisreduced.WhenthecorrosiontimeofOPCandHPCspecimensis0.5-1.5a,thecontentofSOFatthesamesamplingdepthchangeslittlewiththeextensionofcorrosiontime.TheS042-erosionwasnotob

34、viousduringthisperiod,buttheerosiondepthofSoj-deepenedwithtime,indicatingthatacertainsubstanceinhibitedtheerosionofSOu2duringthisperiod.JinYannan10andotherstudieshavealsoshownthatwhenS042andCcoexistintheetchingsolution,Ccanslowdowntherateofsulfateattack.Thehighertheconcentrationofthechloridesaltsolu

35、tion,themoreobvioustheeffectofdelayingconcretedamage.MainlyduetothereactionofCwithhydrationproductsinconcretetoformFriedelsalt,whichcausedpartialporeblockageinconcreteandreducedthediffusionrateofSO/-jnconcrete.Therefore,inadditiontothemineraladmixtureinhibitingSO42erosion,thecoexistenceofionscanalso

36、affectthecorrosionrate.Between0.5-2.0ainserviceage,theconcentrationofSOj2-inHPCissmallerthanOPCatsamplingdepthofO-1Omm,whichindicatesthattheconcretespecimenwithmineraladmixturehasbettercompactness.SOisnoteasytodiffuseandhasgoodcorrosionresistance,whichdoesnotcauseseriousconcretespallingandcracking.S

37、tudiesbyTaoWei11alsoshowedthattheblendingofadmixturesandhigh-efficiencywaterreducerformulatedintoconcretewithlowwater-to-binderratiocanimprovetheresistanceofconcretetosulfateattack.eachsamplingdepth,andthelowestatOa,andOa.WhenTab.3AnalysisofErosionConcentrationofCandSOJ-BrineOPCHPCOPCHPCcorrosiontim

38、e/aCoresampling1c.k/ECl-concentrationCl-concentrationSulfateSulfatedepth/mm/%/%concentration/%concentration/%O(7d)0-50.0240.0110.0670.0725-100.0210.0090.0350.02210-150.0150.0080.0110.02515-200.0130.0070.0110.01820-250.0130.0070.0120.02225-300.0090.0050.0130.03530-350.0090.0040.0150.0350-51.2670.7980

39、.1320.0765-100.9850.5620.0880.06410-150.8910.330.0750.050.515-200.8850.1450.0680.04520-250.6390.1380.0530.04325-300.6480.0840.0680.03930-350.5860.080.0660.0340-51.6161.0130.1810.0835-101.2130.7430.1680.06610-151.1730.4550.1210.059115-201.1410.2870.0720.05120-251.0170.1640.0650.04925-301.0060.1590.05

40、90.03830-350.9510.1350.0520.0320-51.8421.0930.2170.1215-101.3240.8250.1720.06210-151.1530.6650.1260.0521.515-201.1010.5060.0910.05820-251.0350.3190.0810.05225-301.0070.2250.0710.05130-350.9880.2090.0630.0480-51.8011.3330.2360.1365-101.4050.9450.1950.083210-151.2030.8690.1780.07515-201.1170.7170.1310

41、.06620-251.0560.3540.1190.06125-300.9980.2170.1070.05630-350.9920.2080.0920.0523.2 AnalysisofchangesinOPCandHPCintensifyTab.4FlexuralstrengthofOPCandHPCBrineincorrosion(MPa)TypesW/BFlexuralstrength(MPa)Compressivestrength(MPa)28d0.5aLOa1.5a2.Oa3d7d28d0.5a1.Oa1.5a2.OaOPC0.523.03.16.04.66.65.513.032.4

42、23.124.327.821.2IIPC0.306.37.98.59.313.521.841.150.659.946.646.643.9ThestrengthofOPCandHPC28dcanberegardedasthestrengthunderthecorrosionofbrineatOa.TheamountofflyashinHPCis12%,theamountofslagis20%,andtheamountofsilicapowderis3%.TheflexuralstrengthofOPCandHPCspecimensincreasedwiththeprolongedservicet

43、imeinthebrinecorrosionenvironment.TheflexuralstrengthofOPCincreasedfirstly,thendecreasedandthenincreasedwhenthecorrosiontimewas0-2.0a,andreachedamaximumof6.6MPaat2a.However,whenthecorrosiontimewas0-2.0a,thespecimendidnotshowanybendingresistance.Thelossofstrength,andtheflexuralstrengthcontinuedtoincr

44、easewiththeextensionofservicetime,itsvaluereached13.5MPa,whichproveditscorrosionresistanceisthestrongest.Thisphenomenonindicatesthatasubstancemustbeproducedduringthecorrosionofthebrinetoincreaseitsflexuralstrength.ThecompressivestrengthofOPCandHPCspecimensincreasedgraduallyduringthecuringperiod,andt

45、heratioof7dcompressivestrengthtototalstrengthwas40.1%and81.2%,respectively,indicatingthattheconcretespecimenswithmineraladmixtureswerehydratedearlier.Theintensitygrowsfaster,whilethelaterstrengthincreasesslowly.ThecompressivestrengthofOPCandHPCspecimensdecreasedwiththeprolongedservicetimeinthebrinec

46、orrosionenvironment.ThecompressivestrengthofOPCspecimensat0-2aisfirstlyreduced,thenincreasedandthendecreased,mainlyduetothereactionofconcretechemicalsinCandSO42-solutions,andadsorptionofionstofillpores.Theporesofthesurfaceconcreteareexpandedanddestroyed,andthecompressivestrengthisreduced.Whenthebrin

47、eionsentertheinteriorinlargequantities,theexpansivematerialettringiteisproducedtoincreasethecompressivestrength.Finally,thecompressivestrengthoftheconcretedecreasesduetotheaccumulationofinternalexpansiondamageofthecomponents.ThecompressivestrengthofHPCspecimensisstillincreasingat0-0.5a,indicatingthatthehydrationlastsforalongtime,whichismainlydueto(1)micro-aggregateeffectofmineralmic

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