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1、MolddesignandmanufactureThemoldisthemanufacturingindustryimportantcraftfoundation,inourcountry,themoldmanufacturebelongstothespecialpurposeequipmentmanufacturingindustry.Chinaalthoughveryalreadystartstomakethemoldandtheusemold,butlong-termhasnotformedtheindustry.Straightstabs0centuries80,slaterperio
2、ds,theChinesemoldindustryonlythendrivesintothedevelopmentspeedway.Recentyears,notonlythestate-ownedmoldenterprisehadtheverybigdevelopment,thethreeinvestmentsenterprise,thevillagesandtowns(individual)themoldenterprise,sdevelopmentalsoquiterapid.AlthoughtheChinesemoldindustrialdevelopmentrapid,butcomp
3、areswiththedemand,obviouslyfallsshortofdemand,itsmaingapconcentratespreciselyto,large-scale,iscomplex,thelonglifemolddomain.Asaresultofinaspectandsoonmoldprecision,life,manufacturecycleandproductivity,Chinaandtheinternationalaveragehorizontalandthedevelopedcountrystillhadabiggerdisparity,therefore,n
4、eededmassivelytoimportthemoldeveryyear.TheChinesemoldindustryexceptmustcontinuetosharpentheproductivity,fromnowonwillhaveemphaticallytotheprofessioninternalstructureadjustmentandthestate-of-artenhancement.Thestructureadjustmentaspect,mainlyistheenterprisestructuretothespecializedadjustment,theproduc
5、tstructuretocentertheupscalemolddevelopment,totheimportandexportstructureimprovement,centertheupscaleautomobilecovermoldforminganalysisandthestructureimprovement,themulti-purposecompoundmoldandthecompoundprocessingandthelasertechnologyinthemolddesignmanufactureapplication,thehigh-speedcutting,thesup
6、erfinishingandpolishedthetechnology,theinformationdirectiondevelops.Therecentyears,themoldprofessionstructureadjustmentandtheorganizationalreformstepenlarges,mainlydisplayedin,large-scale,precise,wascomplex,thelonglife,centertheupscalemoldandthemoldstandardletterdevelopmentspeedishigherthanthecommon
7、moldproduct;Theplasticmoldandthecompressioncastingmoldproportionincreases;Specializedmoldfactoryquantityanditsproductivityincrease;,Thethreeinvestments7andtheprivateenterprisedevelopsrapidly;Thejointstocksystemtransformationstepspeedsupandsoon.Distributesfromthearealooked,takeZhujiangDeltaandYangtze
8、Riverdeltaascentralsoutheastcoastalareadevelopmentquicklytomid-westarea,southdevelopmentquicklytonorth.Atpresentdevelopsquickest,themoldproducesthemostcentralizedprovinceisGuangdongandZhejiang,placessuchasJiangsu,Shanghai,AnhuiandShandongalsohasabiggerdevelopmentinrecentyears.Althoughourcountrymoldt
9、otalquantityhadatpresentachievedthesuitablescale,themoldlevelalsohastheverybigenhancement,afterbutdesignmanufacturehorizontaloverallriseandfallindustrydevelopedcountryandsoonYuDe,America,date,France,Italymany.Thecurrentexistencequestionandthedisparitymainlydisplayinfollowingseveralaspects:(1) thetot
10、alquantityfallsshortofdemanddomesticmoldassemblingoneselfrateonly,about70%.Low-grademold,centerupscalemoldassemblingoneselfrateonlyhas50%about.(2) theenterpriseorganizationalstructure,theproductstructure,thetechnicalstructureandtheimportandexportstructuredoesnotgatherinourcountrymoldproductionfactor
11、ytobemostisfromthelabormoldworkshopwhichproducesassemblesoneself(branchfactory),fromproducesassemblesoneselftheproportiontoreachashighasabout60%,buttheoverseasmoldultra70%isthecommoditymold.Thespecializedmoldfactorymostlyislargeandcomplete,zzsmallandentire”organizationform,butoverseasmostlyiszzsmall
12、but”,isspeciallysmallandfine”.Domesticlarge-scale,precise,complex,thelonglifemoldaccountsforthetotalquantityproportiontobeinsufficient30%,butoverseasin50%above2004years,ratioofthemoldimportandexportis3.7:1,theimportandexportbalancestheafternetimportvolumetoamountto1.32billionUSdollars,isworldmoldnet
13、importquantitybiggestcountry.(3) themoldproductlevelgreatlyislowerthantheinternationalstandardtheproductioncycleactuallyishigherthantheinternationalwaterbroadproductlevellowmainlytodisplayinthemoldprecision,cavityaspectandsoonsurfaceroughness,lifeandstructure.(4) developstheabilitybadly,economiceffi
14、ciencyunsatisfactoryourcountrymoldenterprisetechnicalpersonnelproportionlowthelevelislower,alsodoesnottaketheproductdevelopment,frequentlyisinthepassivepositioninthemarket.Ourcountryeachmoldstaffaverageyearcreationoutputvalueapproximately,tenthousandUSdollars,overseasmoldindustrydevelopedcountrymost
15、ly15tol0,000USdollars,somereachashighas25tol0,000USdollars,relativeisourcountryquitepartofmoldsenterprisesalsocontinuestousetheworkshoptypemanagementwithit,trulyrealizestheenterprisewhichthemodernizedenterprisemanagesfewTocreatetheabovedisparitythereasontobeverymany,themoldlong-termhasnotobtainedthe
16、valuebesidesthehistoryinastheproductwhichshouldhave,aswellasthemoststate-ownedenterprisesmechanismcannotadaptthemarketeconomy,butalsohasthefollowingseveralreasons:.(1) countrytomoldindustrypolicysupportdynamicsalsoinsufficientlyalthoughthecountryalreadywasclearabouthaspromulgatedthemoldprofessionind
17、ustrialpolicy,butnecessarypolicyfew,carriedoutdynamicstobeweak.Atpresentenjoyedthemoldproductincrementdutyenterprisenation185,themajorityenterprisestillthetaxburdenisonlyoverweight.Themoldenterprisecarriesonthetechnologicaltransformationsintroductionequipmenttohavetopaytheconsiderableamountthetaxmon
18、ey,affectsthetechnologyadvancement,moreoverprivatelyoperatedenterpriseloanextremelydifficult.(2) talentedpersonseriousinsufficient,thescientificresearchdevelopmentandthetechnicalattackinvestmenttoourinemoldprofessionisthetechnology,thefund,theworkcrowdedindustry,alongwiththetimeprogressandthetechnic
19、aldevelopment,graspsthetalentedpersonwhichandskilledutilizesthenewtechnologyexceptionallyshort,thehigh-qualitymoldfitterandtheenterprisemanagementtalentextremelyisalsoanxious.Becausethemoldenterprisebenefitunsatisfactoryandtakesinsufficientlythescientificresearchdevelopmentandthetechnicalattack,thes
20、cientificresearchunitandtheuniversities,collegesandinstituteseyestaresatiscreatingincome,causesthemoldprofessioninveststoofewinthescientificresearchdevelopmentandthetechnicalattackaspect,causesthemoldtechnologicaldevelopmentstepnottobebig,progressesnotquick.(3) thecraftequipmentleveltobelow,alsonece
21、ssaryisnotgood,theusefactorlowrecentyearsourcountryenginebedprofessionprogressedquickly,hasbeenabletoprovidethequitecompleteprecisionworkequipment,butcomparedwiththeoverseasequipment,stillhadabiggerdisparity.Althoughthedomesticmanyenterpriseshaveintroducedmanyoverseasadvancedequipment,buttheoveralle
22、quipmentlevellowareverymorethantheoverseasmanyenterprises.Asaresultofaspecttheandsoonsystemandfundreason,introducestheequipmentnotnotnecessary,theequipmentandtheappendixnotnecessaryphenomenonareextremelycommon,theequipmentutilizationratelowquestioncannotobtainthecomparativelyproperlysolutionforalong
23、time.(4) specialization,standardization,commercializeddegreelow,thecooperationabilitybecausereceiveslargeandcompletesmallandentiretheinfluencesincelongago,moldspecializationlevellow,thespecializedlabordivisionisnotcareful,thecommercializeddegreeislow.Atpresentdomesticeveryyearproducesmold,commoditym
24、oldminister40%About,otherforfromproduceusesforoneself.Betweenthemoldenterprisecooperatesimpeded,completesthecomparativelylarge-scalemoldcompletetaskwithdifficulty.Moldstandardizationlevellow,moldstandardletterusecaverareislowalsotothemoldquality,thecosthasamoretremendousinfluence,speciallyhasverytre
25、mendousinfluence.(5) tothemoldmanufacturecycle)themoldmaterialandthemoldcorrelationtechnologyfallsthemoldmaterialperformance,thequalityandthevarietyquestionoftencanaffectthemoldquality,thelifeandthecost,thedomesticallyproducedmoldingtoolsteelandoverseasimportsthesteelproductstocomparehasabiggerdispa
26、rity.Plastic,plate,equipmentenergybalance,alsodirectinfluencemoldlevelenhancement.Atpresent,ourcountryeconomystillwasatthehighspeeddevelopmentphase,ontheinternationaleconomicalglobalizationdevelopmenttendencyisdaybydayobvious,thishasprovidedthegoodconditionandtheopportunityfortheourcountrymoldindust
27、ryhighspeeddevelopment.Ontheonehand,thedomesticmoldmarketwillcontinuehighspeedtodevelop,ontheotherhand,themoldmanufacturealsograduallywillshiftaswellasthetransnationalgrouptoourcountrycarriesonthemoldpurchasetrendtoourcountryextremelytobealsoobvious.Therefore,willtakeabroadviewthefuture,internationa
28、l,thedomesticmoldmarketoveralldevelopmenttendencyprospectwillfavor,estimatedtheChinesemoldwillobtainthehighspeeddevelopmentunderthegoodmarketenvironment,ourcountrynotonlycanbecomethemoldgreatnation,moreovercertainlygraduallywillmakethepowerfulnationtothemoldtherankstomakegreatstridesforward.15period
29、,theChinesemoldindustrylevelnotonlyhastheverybigenhancementinthequantityandthearcherytargetaspect,moreovertheprofessionstructure,theproductlevel,thedevelopmentinnovationability,enterprise,ssystemandthemechanismaswellasthetechnologyadvancementaspectalsocanobtainabiggerdevelopment.Themoldtechnologyhas
30、gatheredthemachinery,theelectron,chemistry,optics,thematerial,thecomputer,theprecisemonitorandtheinformationnetworkandsoonmanydisciplines,isacomprehensivenaturemulti-disciplinarysystemsengineering.Themoldtechnologydevelopmenttendencymainlyisthemoldproducttolarger-scale,preciser,morecomplexandamoreec
31、onomicaldirectiondevelops,themoldproducttechnicalcontentunceasinglyenhances,themoldmanufacturecycleunceasinglyreduces,themoldproductionfacestheinformation,isnothavingthechart,isfine,theautomateddirectiondevelops,themoldenterprisetothetechnicalintegration,theequipmentexcellent,isproducingapprovestheb
32、rand,themanagementinformation,themanagementinternationalizationdirectiondevelops.Ourcountrymoldprofessionstillwillhavetoenhancefromnowonthegeneralcharactertechnologyhad:(1) toestablishintheCAD/CAEplatformtheadvancedmolddesigntechnology,enhancesmodernizationwhichthemolddesigned,information,intellectu
33、alization,standardizedlevel.(2) establishesintheCAM/CAPPfoundationtheadvancedmoldprocessingtechnologyandtheadvancedmanufacturetechnologyunifies,raisestheautomatedlevelandtheproductionefficiencywhichthemoldprocesses.(3) themoldproductionenterprise,sinformationmanagementtechnology.ForexamplePDM(produc
34、tdatamanagement),ERP(enterpriseresourcemanagement),MIS(moldmanufacturemanagementinformationsystem)andinformationnetworktechnologytheandsoonINTERMETplatformapplication,thepromotionandthedevelopment.(4) arehighspeed,GaoJing,thecompoundmoldprocessingtechnologyresearchandtheapplication.Forexampletheultr
35、afinerammingmoldmanufacturetechnology,thepreciseplasticandthecompressioncastingmoldmanufacturetechnologyandsoon.(5) enhancesthemoldproductionefficiency,reducesthecostandreducesthemoldproductioncycleeachkindoffasteconomicalmoldmanufacturetechnology.(6) theadvancedmanufacturetechnologyapplication.Fore
36、xamplehottechnologyandsoonflowchanneltechnology,gasauxiliarytechnology,hypothesizedtechnology,nanotechnology,rapidscanningtechnology,reversionproject,parallelprojectinthemoldresearch,thedevelopment,theprocessingprocessapplication.(7) therawmaterialthesimulationtechnologywhichformsinthemold.(8) thead
37、vancedmoldprocessingandtheappropriationequipmentresearchandthedevelopment.(9) themoldandthemoldstandardletter,theimportantauxiliarystandardizedtechnology.(10) themoldanditstheproductexaminationtechnology.(11) highquality,thenewmoldmaterialresearchandthedevelopmentanditsthecorrectapplication.(12) the
38、moldproductionenterprise*smodernmanagementtechnologyMoldprofessionin十15periodneedstosolvethekeyessentialtechnologyshouldbethemoldinformation,thedigitizedtechnologyandprecise,ultrafine,highspeed,thehighlyeffectivemanufacturetechnologyaspectbreakthroughAlongwiththenationaleconomytotalquantityandtheind
39、ustryproducttechnologyunceasingdevelopment,allthevarioustradesandoccupationstothemolddemandquantitymoreandmorebig,thespecificationmoreandmoreisalsohigh.Althoughmoldtypemany,butitsdevelopmentshouldbewithemphasisbothcanmeetthemassiveneeds,andhasthecomparativelyhigh-techcontent,speciallyatpresentdomest
40、icstillcouldnotbeself-sufficient,needsthemassiveimportsthemoldandcanrepresentthedevelopmentdirectionlarge-scale,precise,iscomplex,thelonglifemold.Themoldstandardlettertype,thequantity,thelevel,theproductionaandsoonhavethesignificantinfluencetotheentiremoldprofessiondevelopment.Therefore,someimportan
41、tmoldstandardlettersalsomusttheprioritize,moreoveritsdevelopmentspeedshouldquicklytothemolddevelopmentspeed,likethisbeableunceasinglytoraiseourcountrymoldstandardizationlevel,thusimprovesthemoldquality,reducesthemoldproductioncycle,reducesthecost.Becauseourcountrymoldproductholdsthebiggerpricesuperi
42、orityintheinternationalmarket,thereforeregardingtheexportationprospectgoodmoldproductalsoshouldtakekeydevelops.Accordingtotheaboverequiredquantitybig,thetechnicalcontentishigh,representsthedevelopmentdirection,theexportprospectgoodprinciplechoiceprioritizeproduct,moreoverchoosestheproducttohaveatpre
43、senttohavethecertaintechnologybase,belongshasthecondition,hastheproductwhichthepossibilitydevelops.Accordingto十15themoldprofessiondevelopmentplan,十15theperiodmoldproductdevelopmentmainlyhasfollowingseveralkindoftheautomobilecovermold(1)rammingmoldtooccupythemoldtotalquantitydishwithemphasisabove40%.
44、Automobilecovermoldmainlyforautomobilenecessary,alsoincludesfortheagriculturewiththevehicle,theprojectmachineryandthefarmmachinerynecessarycovermold,ithastheverybigrepresentationintherammingmold,themoldmostlyislargeandmiddlescale,structurecomplex,thespecificationishigh.Forthepassengervehiclenecessar
45、ycovermold,therequestisinparticularhigher,mayrepresenttherammingmoldthelevel.Thiskindofmoldourcountryhadthecertaintechnologybase,alreadyformiddle-gradepassengervehiclenecessary,butthelevelisnothigh,theabilityisinsufficient,atpresentsatisfyingrateonlyhasoneaboutthehalf.Centertheupscalepassengervehicl
46、ecovermoldmaindependenceimport,hasbecomethebottleneckwhichtheautomobiledevelops,enormousinfluencevehicletypedevelopment.(2)thepreciserammingmoldmulti-locationslevelwasenteringthemoldandfinerepresentstherammingmolddevelopmentdirection,theprecisionrequestliferequesthasbeenextremelyhigh,mainlyfortheele
47、ctronicsindustry,theautomobile,theinstrumentmeasuringappliance,theelectricalmachineryelectricapplianceandsoonformedacompleteset.Thesetwokindofmolds,domestichadthesuitablefoundation,andhasintroducedtheoverseastechnologyandtheequipment,theindividualenterpriseproducestheproducthasachievedtheworldlevel,
48、butthemajorityofenterprisesstillhadabiggerdisparity,thesupplytotalquantityinsufficient,theimportwereverymany(3) thelarge-scalepreciseplasticmoldplasticmoldaccountsforthemoldtotalquantity10%,moreoverthisproportionalsoisrising.Intheplasticmoldnecessarylarge-scalecaststhemoldfortheautomobileandtheelect
49、ricalappliances,necessarymodelsfortheintegratedcircuitsealsthemold,fortheelectronicinformationindustryandthemachineryandthepackingnecessarymultilayer,themulti-cavities,themulti-materialqualities,themulticolorprecisenote,andsaveswatertheagriculturalnecessaryplasticdifferentmoldingforthenewbuildingmaterialstosqueezeoutthemoldandthepipelineandthenozzlemoldandsoon,atpresentalthoughhadthesuitabletechnologybaseandfastisdeveloping,butthetechnicallevelandoverseasstillhadabiggerdisparity,th
