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1、注塑模具新模上模工作检查表中英文对照Newmoldsetupworkingchecklist#CheCkPOint（确认点检单元）YESNO1IsmoldsetupguyalreadygotqualificationfromFlextronicstraining?上模者是否取得公司培训部门的资格认证Pre-works2Iscorrectedmoldwillbesetup?是否正确就是耍上的模具？3Iseyeringfittoeyeboltandenough?是否准备匹配和足够数量的吊环？4ISCraneiSready?天车是否准备好？5AreSetUPtoOlSready?上模工具是否准备好？
2、6HowmanyKOholeforKOrodorpullbackrod?顶杆或拉杆孔的数量？7IfenoughKOrodsorpullbackrodsarePreParecI?是否准备足够数量的顶杆或拉杆？8IfalltheKOrodsorpullbackrodsaresamesize?是否所有顶杆或拉杆都是同样规格？9Haveanywarp,bentorthreaddamageKOrodorpullbackrod?是否发现有弯曲变形或者螺纹损坏的顶杆或拉杆？10Ifthemoldcoresideandcavitysideislockedbymold-lock?前后模是否锁上？11Ifenou
3、ghnibs,hosesandconnectorsarePrePared?是否准备足够的水嘴,水管和接头？12Ifthemoldwillrunbyhotwaterorhotoil?本套模具是否需要跑热水或热油？13IfthemoldwillrunbySteam-assisted?本套模具是否需要跑蒸汽辅助？14Ifthismoldneedtopreparehightemperatureandhighpressurewaterhose?本套模具需要准备高温高压水管吗？15Ifthismoldneedtopreparespecialconnectorsornibs?本套模具是否需要特制的接头或水嘴
4、？16Needtoprepare2setsofmoldtemperatureControllerforthismoldornot?本套模具是否需要2台模温机？17Needtopreparechillerforthismoldornot?本套模具是否需要准备冷水机？18Needtopreparehot-runnerControllerforthismoldornot?本套模具是否需要准备热流道控制器？19Needtopreparecorepulloutsystemforthismoldornot?本套模具是否需要提供抽芯功能？20NeedtoprepareEXTRAcorepulloutdevi
5、ceforthismoldornot?本套模具是否需要提供额外的抽芯设备？21Needtoprepareair-valveorairresourceforthismoldornot?本套模具是否需要气阀或汽源？22Howmanysafetylimitswitchesinthemold?本套模具的安全限位开关的数量？23Ifthismoldfittosetupontheinjectionmachineaccordingtothemoldsize?根据模具的尺寸大小是否可以上机?24Ifthismoldfittosetupontheinjectionmachineaccordingtomachin
6、efunctionalities?根据注塑机的功能是否可以匹配模具的需要？25IfCRANE100%safetyforthismold?天车是否绝对安全？26IfSafetyCaPiSready?是否准备好了安全帽？Newmoldsetupworkinginstruction（新模上模作业指导）Mold setUPworking27MakesurethehorizontallevelYESNOmovingbyCRANEonthetopsideoftheinjectionmachine.确保模具保持水平状态使用天车移到注塑机的上方。28HAVEtoremember:needtooptionwmo
7、ldsettingmodeformoldloadingandunloadingworking.必须t己住：在上下模作业时，必须选择低压装模模式。29Makesurelocationringofthemoldandinjectionmachineismatched.确认模具的定位环与机器的定位全匹配。30Dontforgetfittingthemoldtofrontclamp-platefirsteverytime.Thenclosemoldinlowpressureandmoldheightadjusting,somemachinehasautomaticmoldheightadjustmen
8、tfunction）.不要忘记每次上模必须先贴往前模板，在低压关模调整模厚（有些机器有自动模厚调整功能）。31MoldHeightadjustmentfinished,thentieupclampinggrippersonfitsidefirst,needtoavoidconflictedwaterline.Dontforget:grippersquantitydefinedis:400tbelow4pcsforeachside;exceed400tto6OOt6pcsforeachside,needtoaddmoregrippersifthemachineisexceed600t.模厚调整完
9、成后，先打紧前模码仔,不要与水路冲突。码仔数量的定义：一般400吨以下注塑机前后模各打4个；大于400吨到600吨的机器应该前后模个上6个码仔；如果机器大于600吨的记住多加码仔更安全。32Tightenupfixsideclampgrippers,thenstartedtohookupKOpinorpullbackrods,HAVEtorememberNEVERusebent,warporde-threadpullbackpinorboltandnutforejector-plate.AlltheKOpin,pullbackpinboltandnutsneedconsistencysize.
10、打紧前模码仔后，就开始连接顶杆或拉杆,千万要记住：绝对不能使用弯曲的,变形的，滑牙的顶杆，拉杆，螺丝和螺母，所有顶杆，拉杆，螺丝和螺母规格要一致。33Everymoldwithoutearly-returnHAVEtohookuppullbackrods.所有没有早回装置的模具都必须连接拉34Tieuprearclampgripperswithoutconflicttowaterline.打紧后模码仔记得不要与水路冲突。35Whentightenuprearclampgrippers,HAVEtorememberunlockthemold-lock;Openthemoldinlowpressu
11、rereadyforwaterhoseorhotwater(hotoil)hookup.HAVEtoremember:moldloadingandunloadingjobneedtobedoneundermoldsettingmode.打紧后模码仔后，必须记得松开锁模块，然后低压开模准备接水管(热水管或者热油管)，必须记住：在上下模作业中，从开始到结束都必须在模具安装模式下进行的。36WaterlineconnectionHAVEtokeepinmind:lINOUTmarkandchannelmarkneedtoclearlyunderstand;2needtoblowingupandche
12、ckingandmakesureisnojammedinsidewaterlinebeforehookupthewaterhose;3NEVERallowedloopingconnectionwaterline;4Everycavityneedtomakesuresamewaterflowingdirection;5Makesuresamelengthofwaterhoseforeverycavity;6Needtoseparatelycontrolcavitysideandcoresidebytwomoldcontroller.7Needtoseparatelycontrollblockin
13、sertandmoldbase./接水路时必须牢牢记住：1认清进出和渠道号；2接水管前用气枪吹吹看看水路有否堵住；3）各个模穴绝对不允许搭管连接；4）每个模穴号确保一样的水流方向；5）确保每个模穴的水管长度一致；6）前后模必须分开控制温度；7）模腔与模胚要分开控制温度。37Safetylimitswitchconnection:needtohookupeverysafetylimitswitchifthemoldwith.Normallyeveryplasticmoldsurebehaveatleastoneortwolimitswitchforejectorplatereturn.Iffou
14、ndwithoutanylimitswitchorearly-returndeviceforejector-platepleasereporttosupervisor.Notice:normallyforsafetylimitswitchconnection,needtopaperformallyaskforfacilitysSUPPOrt.安全限位开关连接：只要是模具上配有的安全限位开关都必须连接，通常塑胶模具都会配有至少1个或者2个安全限位开关给顶针板复位.如果发现没有限位开关又没有早回装置的必须向主管汇报。注意：对于安全限位开关，通常应该正式的书面要求设备部协助。38Hotrunnerc
15、ontrollerconnection:lNeedtoclearlytoknowhowmanyheatzoneswiththemold;2Needtooptionmatchinghotrunnercontrollerandcable;3Needtocorrectlytohookupmaleandfemaleconnectorbetweenmoldandhotrunnercontroller;4lfconnectorinthemoldnotmatchtothelinkingcable,needtopaperformallyaskforfacilityreplaceofcorrectstandar
16、dconnector,noallowedtoreplacetheconnectorofthecable.热流道控制器连接：1必须很清楚地了解模具需要多少段热源；2必须选配合适的控制器和电源连接线；3）模具与热控制器之间的母座与公座要连接正确；4如果没有合适的接头匹配模具，应该书面要求设备部更换模具那端的母座与公座使其统一化标准化，而不是更换电源连接线那头的接头。39Airvalveforvalvepinconnection,HAVEtokeepinmind:lforthemoldwithvalve-pin,NEVERhookupairsourceforvalve-pinbeforehotrun
17、nerheatingup;2Atleast3minafterhotrunnerheatingupreachtoprocesstemperature,hookupair-sourcetothevalve-pinswitchbutnoneedimmediatelyswitchonthemotionoption.3Moldingtechnicianwilllaterturnonthemotionoptionandadjusttheair-pressure.封胶针气阀连接，必须牢牢记住：1）对于带有封胶针的模具，在热流道温度升温到加工温度时绝对不能连接汽源；2）在热流道升温到加工温度至少3分钟后可以连接汽源但不必要马上打开动作功能;3注塑技术员将会打开气阀功能和调节气压。40MoldsurfacecleaningDontforgettocleanthemoldsurfacewithvirgincottonorcleaner,nevercleaningthemoldsurfacewithdirtyragordirtycotton.（模面清洗时必须使用新的棉花或者洗模水，决不使用脏的碎布或者脏的棉花）
