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1、QualitymanagementagreementbetweentheVolkswagenGroupcorrhpaniesandtheirsuppliers则AL1stedition-February19932ndedition,revisededition-February19943rdedition,revisededition-September19984thedition,revisededition-September20085thedition,revisededition-April20156thedition,revisededition-October2021TheGerm
2、an-IanguageeditionofFormelQisspecificallybinding.ThecompaniesaffiliatedwithVolkswagenAGpursuantto15etseq.oftheGermanStockCorporationAct(AktG)maydefineadifferentlanguageversionasbindingfortheircontractswiththerespectivesuppliers.Duplication,useanddistributionispermittedonlyforsupplierswithinthesupply
3、chainofcompaniesintheVolkswagenGroup.Copyright.AllrightsreservedbyVolkswagenAG.Published by:VolkswagenAGGroupQualityAssurancePostbox1468/0,38446WolfsburgPrefaceDearSirorMadam,withthisdocumentyouwillreceivetherevisededitionofFormulaQ.concretely,whichcontainsthebasicqualityrequirementsthatweplaceonyou
4、asasupplyingcompany.TheformulaQinconcretetermsandtheapplicabledocumentsarepartoftheinquiriesandmustthereforebeobservedbyyouwhensubmittinganoffer.Newchallengesfromthemarkets,suchasdigitization,datasecurityandsustainability,aretakenintoaccount.Forasuccessfulcooperation,itisnecessarytocomplywiththerequ
5、irementsspecificallydescribedinthisFormulaQwithinthesupplychainincompliancewithopencommunication,qualityrequirements,costanddeadlinediscipline.Dr. Frank WelschHead Group QualityVolkswagen AGWolfsburg,October2021MartinFriesHeadGroupPurchasingSupplyChainVolkswagenAGContentsOGeneralprovisions61 Request
6、offerpreparationandgeneralrequirements81.1 Offerprerequisites81.1.1 Documentation81.1.2 Correspondenceandcontactperson81.1.3 ITsystems91.1.4 .Compliancewithenvironmental,material,statutoryandregulatoryregulations91.1.5 Useofrecycledmaterial91.1.6 RequirementsforsuppliercompliancewithESDregulations91
7、.1.7 Cybersecuritymanagement101.2 Requestdocuments101.2.1 Suppliersdutytoobtaininformation101.2.2 Testequipmentandgauges101.3 Supplierconceptdevelopment111.3.1 Selectingsub-suppliers111.3.2 Logisticsandpackagingconcept121.4 Qualityframeworkagreement121.4.1 Responsibilityinthesupplychain131.4.2 Trans
8、parencyinthesupplychain131.4.3 Accesstobusinessandplantpremisesofsub-suppliers141.5 Externalserviceproviders142 Qualitycriteriaforawardofcontract152.1 Elementsofassessmentcriteria152.2 Safeguardingmeasuresinconjunctionwithawardofcontract152.3 ConceptResponsibilityAgreement163 Cooperationwithsupplier
9、sduringtheproductemergenceprocess173.1 Newpartsintegralqualificationprogram173.2 Qualityplanning173.3 Productionprocessandproductrelease(PPF)183.3.1 Componentsrequiringcertification193.4 Software204 Qualitymeasuresduringseriesproduction21FormelQ-konkret54.1 Ongoingassuranceofprocesscapability214.1.1
10、 Toolmanagement224.2 Productsafetyandproductliability224.3 Productsrequiringdocumentationandspecialverification234.3.1 D/TLDverification234.3.2 Verification-chemicalproducts264.4 Identificationandmanagementofproblems264.4.1 Complaintsmanagement264.4.2 Earlywarningsystem304.4.3 Obligationtoconductown
11、fieldobservation304.5 Continuousimprovementprocess(KVP)304.6 Changemanagement304.7 Layoutinspection314.8 Lessonslearned324.9 Handlingofwarrantyclaimsandspecialsituations324.10 TechnicalSupplierReviews334.11 CriticalSupplierprogram335 Termsandabbreviations35Formel Q konkretFormel Q CapabilityQuality
12、capability suppliersFormel Q Capability SoftwareQuality capability suppliersFormel Q new parts integralQuality program new parts integralSupplier evaluation for continuous improvement Quality, service, price, logistics, environment and innovationThe common quality management in the supply chain Prod
13、uct development0GeneralprovisionsForpurposesofsimplification,theterm“Customerisused(dependingoncontext)torefertotheVolkswagenGroupplantthattakesdeliveryofandinstallspurchasedpartsortothedepartmentinchargeataparticularVolkswagenGroupcompany.TheFormelQpublicationseriesisstoredinthecurrentlyvalidversio
14、nontheONE.KonzernBusinessPlatform(KBP)underWWWinthezlnformationDivisionsQualityAs-suranceFormelQwdirectory.TheFormelQpublicationseriesisavaliddocumentonthetreaty,whichthesuppliersconcludewiththeVolkswagenGroupanditscompanies.ItconsistsofthepresentFormelQkonkretasacross-sectionalagreementaswellasthes
15、upplementaryvolumesFormelQCapability,For-melQCapabilitySoftwareandtheFormelQNewPartsIntegralinclusivetheattachmentbrandspecificsupplements.Thesupplementarypublicationsineachcaseareinkeepingwiththeevaluationandsupportofsuppliersinordertoobtainandmaintainahigh-qualityandsustaineddeliverycapability.Vol
16、kswagenGroupensuresthatthesupplierreceivesaccesstotherequiredcustomercriteriaandrequirementsbymeansofactivationontheONE.KBP.Thesemustbetakenintoaccountincalculatingtheoffer.IfthesupplierisenabledontheGroupBusinessPlatformztheDUNSnumbersforthecontractdevelopment(forhardwareand/orsoftware),thelogistic
17、sandproductionsitemustbeenteredinthesupplierdatabaseandkeptup-to-date.Thefollowingapplyinaddition: statutoryandregulatorydirectivesandconditions, theagreedtechnicalsupplyspecificationsandstandards(e.g.VW99000 Note: The VW 99000 is not used by all companies of the Volkswagen Group.)ofthecustomer, the
18、VDApublicationserieszzQuaIitatsmanagementinderAlJtomObilindUStrie”QualityManagementintheAutomotiveIndustryand“DasgemeinsameQualitatsmanagementinderLieferkettewJointQualityManagementintheSupplyChain(www.vda-qmc.de)intheirlatestversions, ISO9001, ISO21434forcybersecurityrelevantscope, IATF16949(asanal
19、ternativetoVDAvolume6.1), TISAX(TrustedInformationSecurityAssessment), KGAS-theGroupbasicsoftwarerequirementsinthecurrentvalidversion, therulesandreferenceslistedinthebrand-specificsupplementsannex.Thecontractualcustomer-specificregulationsofthebrandsforthepassingonofadditionalexpensescausedbysuppli
20、ers(e.g.forfield,OkmandCKDcomplaints)apply.Thesuppliermustobtainthereferenceddocumentsonhisownresponsibility.Thesuppliermusttakeallaforementioneddocumentsintoaccountwhenpreparinghisofferandassuresbysubmittingtheofferthatheisawareofthem,acknowledgesthem,complieswiththemandisresponsiblefortheimplement
21、ationoftherequirementsinhissupplychain,includingassignedaddedvalue(e.g.subcontractors,plantsuppliers,outsourcedmanufacturingprocesses,processstepsthroughoutsourcing,partialproductionatsecondlocations,extendedworkbenches,contractordermanufacturing).Thewarrantyprovisionsinaccordancewiththecontractorth
22、etermsandconditionsofpurchaseforproductmaterialoftherespectivecustomeraswellasanyexistingseparatelyconcludedwarrantycontractsremainunaffectedandtakeprecedenceintheeventofcontradictions.InformationarisingoutofthebusinessrelationshipmaybesharedwithotherVolkswagenGroupCompanies.Thedisclosureofconfident
23、ialinformationbythesuppliertoexternalthirdpartiesmayonlytakeplacewiththewrittenconsentofthecustomer.Theexternalthirdpartiesaretobeboundtosecrecy.1 Request,offerpreparationandgeneralrequirements1.1 OfferprerequisitesBeforetheofferiscreated,thecompletesupplierspecificationsfortheproductionanddevelopme
24、nt-relatedsitesmustbeenteredbythesupplierontheONE.KBPandthenregisteredinthesupplierdatabase(LDB)withtheirDUNSnumber.Thisincludesthefollowing: thenameoftheproductconformityofficer thenameoftheQAcontactperson, thenameoftheSecuritycontactpersonand Informationonthequalitymanagement,environmentalandTISAX
25、certificatesissued.Thesuppliermustalsoapplytheserequirementstoitssupplychain.Allentriesinthesupplierdatabasemustbekeptup-to-date.Ifanyinformationismissing,thesupplierwillbeomittedfromthegroupofbidders.1.1.1 DocumentationThecustomerisentitledtorequestthatthesupplierissuecopiesofdocumentsthatarenecess
26、aryforcheckingorverifyingthecorrectimplementationofqualityassurance(e.g.partshistory,testsequenceplan,testrecords,individualpartsdrawings,safety-chemicallyrelevantrecipes,productionlayout).Iftheseniormanagementofthesupplierdecidethatitisnotpossibletoissuecopiesforreasonsofconfidentiality,itmustbepos
27、sibletoatleastviewthedocuments.AlldocumentsmustbeavailableinGermanorinthelanguageagreedwiththecustomer.Inthelattercase,atranslationintoEnglishmustalsobeprovided.1.1.2 CorrespondenceandcontactpersonThesupplierwillensurethatthecustomerisprovidedwithacontactpersonauthorizedtomakedecisionsoverthecourseo
28、ftheprojectuntiltheendofservice(EOS).Ifnecessary,apermanentrepresentationbyaresidentmustbedecideduponincoordinationbetweenthesupplierandthecustomer.Aprescribedlanguageforcontactpersonsandresidentsmustbeagreedwiththecustomeronaproject-specificbasisfortheprojectandseriesproductionphases.Ifnospecificag
29、reementshavebeenmade,itmustbeensuredthatthereisaGerman-speakingcontactpersonandcorrespondencewiththecustomerispossibleinGermanatalltimesupuntilEOS.1.1.3 ITsystemsForcooperationbetweenthesupplierandthecustomer,theuseofapplications(particularlyLDB,KPM,KVSzLION,BeOn)inthesecureareaoftheONE.KBPisrequire
30、d(paymentforthismaybenecessary).Thisaccordinglyrequiresthesuppliertoregisterforthesecurearea(login)andaccepttheindividualapplicationsbeforetheawardofcontract.Theuseofthesystemsisanessentialprerequisiteforcomponentclassificationandapproval,thefaultrectificationprocessandthetransferofdigitalmeasuremen
31、tdata.1.1.4 .Compliancewithenvironmental,material,statutoryandregulatoryregulationsDuringthecontractperiod,thesupplierisobligedtoensurethatitsproductscomplywithallapplicablelawsandregulationsworldwide,aswellasstatutoryorofficialdecisions.Thesupplierwillcontinuetomonitorandensurecomplianceevenafterth
32、eproductshavebeenhandedovertothecustomer.Thesupplierwillensurethattheproductsthatarethesubjectmatterofthiscontractfullycomplywiththeenvironmental,materialandsubstancerequirementsdefinedinVW91100,VW91101zVW91102andVW50156.Thesuppliermustensurethatcomponents,operatingsuppliesandprocessmaterialswhichre
33、mainonthevehicleorareintendedforthesupplyofsparepartscanbeusedworldwideinaccordancewiththerespectivestatutoryrequirementsforsubstancesandmaterials(e.g.chemicals,heavymetals,persistentorganicpollutantsandbiocides).Thesameappliestooff-boardsystems,e.g.charginginfrastructure,whichareusedinconjunctionwi
34、ththevehicle.Theintendedusesandlegaldeadlinesmustbetakenintoaccountineachcase.ThesuppliermustinformthecustomerabouttherequirementsanddeadlinesspecifiedinVW91101andVW50156onthematerialcomposition.Furthermore,thesuppliermustinformthecustomerimmediatelyofanychangestothematerialcomposition,inquiriesbyst
35、ateauthoritiesanddoubtsregardingtheworldwideusabilityofcontractualproductsandinitiatemeasuresincoordinationwiththecustomer.1.1.5 UseofrecycledmaterialTheuseofrecycledmaterial(incl.regranulatedmaterial)iszifnotstipulatedinthetechnicaldocuments(e.g.drawingorcomponentspecifications)ofthecustomer,onlype
36、rmittedwiththewrittenapprovalofthecustomersDevelopmentandQualitydivisions.1.1.6 RequirementsforsuppliercompliancewithESDregulationsTherequirementsofthecomponentspecifications,thetechnicaldrawing,DINEN61340andtheVWstandard80132ESDGuidelinesforAutomotiveManufacturersmustbecompliedwithinassembly,packag
37、ingandlogisticsforESD-relevantcomponents,assembliesandpurchasedparts.Allrelevantemployeesateachjoblevelmustbetrainedaccordingly.1.1.7 CybersecuritymanagementThesupplierisobligedtoprovethathiscybersecuritymanagementsystemisnotonlycompliantwithspecificcustomerrequirementsbutalsowiththerequirementsofIS
38、O21434.Asaprerequisiteforacontractfortherespectivedevelopmentsite,alongwiththerequirementsofFormelQ,thesuccessfulauditcertificate(A,B)inaccordancewithVDAAutomotiveCybersecurity-ManagementSystem-Audif,mustbepresentedforcybersecurity-relevantsoftwareandhardware,includingmodules.1.2 RequestdocumentsThe
39、suppliermustcheckallrequirementsoftherequestdocumentswithregardtocompleteness,consistency,feasibilityandthecurrentstateoftheartandreportanomaliestothecustomerinwriting.Ifanyamendments/additionsarerequired,forexamplewithregardtosoftware,paintquality,residualdirt,safetyequipment,(airbags,etc.),theywil
40、lbeclarifiedwiththerespectivetechnicaldepartmentsofthecustomerbeforetheofferiscreated(e.g.productdevelopment,productionprocessandproductrequirements)andwillbedocumentedinwriting.1.2.1 SuppliersdutytoobtaininformationThesupplierisresponsibleforobtainingthedocumentsreferencedintherequestdocuments.Cust
41、omer-specificdocumentsareprovidedontheONE.KBP.1.2.2 TestequipmentandgaugesAnappropriategaugeandtestequipmentconceptmustbepartofthescopeoftheoffer.Suitabletestequipmentforproductqualificationandaccompanyinginspectionsattheproductionsitemustbeavailableforindividualpartsaswellasassemblies.Thetestequipm
42、entmustbeprocuredsothatallrelevantcharacteristicscanbechecked.Ifatestbymeasurementisnotpossible,contourgaugesorreferencepartsagreedwiththecustomershallbeprovidedastestequipment.ThetestequipmentcapabilityofalltestequipmentusedmustbeverifiedbyexaminationbythelatestbythepartsprovisiondeadlinefortheVFFa
43、ndbyEOSinaccordancewithVDAvolume5,inparticularCertificateofMeasurementSystemCapabilityw.Inconsultationwiththecustomer,theverificationcanalsobeperformedinaccordancewithAIAGMeasurementSystemsAnalysis.Forcomponentsthatareassembledbythesupplier(e.g.assembliesmodules)zadditionalsuitableassemblytestequipm
44、ent(e.g.partialmasterjigs,installationoradd-oncubes)mustbecreatedwithsuitablemeasuringsystemsforindependentassessmentandcoordination.Ifmodificationsaremadetocomponents,thetestequipmentandgaugesaffectedmustbeadaptedimmediatelyincoordinationwiththecustomer.1.3 SupplierconceptdevelopmentAfterconsultati
45、onwiththecustomer,thesupplierwillprepareanoffer,thecontentofwhichwillvarydependingonthescopeofdevelopmentandwhichmustconsiderleastthefollowingitems: Descriptionofstructuraldesign(e.g.geometry,materials,functions,software). Incaseofcybersecurityrelevance,presentationofthecybersecuritymanagementsystem
46、inthesupplychain. Projectorganizationplannedwithresponsiblecontactpartnersforthedevelopmentandproductionsite. Explanationofplanneddevelopmentandproductionprocesses,factorylayoutandsupplychains. Explanationofadeadlinescheduleforapartsapprovaltargetforecast. Detailsoftestingandapprovalplanning(manufac
47、turingchainincludingrecipient). Descriptionofsub-suppliermanagementandchangemanagementaswellastherequalificationprocess. Explanationofmeasuresforachievingqualitytargets. Plausibilityanalysisandagreementontargets(Okmandfield). Commitmentsregardingtargetcosts,deadlines,capacities. Riskassessmentregard
48、ingdeadlines,costs,andquality. Stipulationofacostbearerforspecialmeasuresthatincurcosts. Bindingfeasibilitystatementbasedonspecifications. 1.ogisticsandpackagingconcept.Aplausibilitycheckforproject-criticalscopesiscarriedoutaspartoftheQualityTechnicalRequirement(QTR).AnydeviationsfromtherequirementsmustbereportedinwritingtothecustomersQTRcontactpersonandescalatedifnecessary.1.1.1 Select