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1、ProductionSelf-CheckingProcedureRef.No.：QC010GeneralGuidanceInordertostrengthenqualitycontrolintheprocess,weoutlinethisprocedureofproductionSelf-Checking,withwhichwehopeitcouldhelpimprovethequalityoftheproduction.Oncethismanagementpolicyisapprovedandissued,allconcerneddepartmentmuststrictlyadheretoi
2、tandimplementit.Duringtheimplementationprocessofthispolicy,incasethereisaneedtomakeamendmentimprovementtoit,pleaseraisemodificationapplication,whichthenisfollowedbythereviewandapprovalfromDept.IeaderZCompanyleader.Pleasebearitinmindthatbeforeanyamendmentproposalisintegratedintotheexistingwork-proces
3、s,theexistingonestillprevailsitseffectiveness.ChapterI:DefinitionandResponsibility1. PurposeTostrengthenqualitycontrolintheprocessandfindqualitydefectsintime,achievethreeaims:Noproduce,NotransferandNoreceiveunqualifiedparts,farthestreducethecostbyqualityproblems.2. ApplicationRangeIthereofareapplica
4、bletoalltheworkersincludesectionmonitorsandforemen.3. Details3.1 Self-Checking3.1.1 Aim:ensureallthepartsareokinownprocess.3.1.2 Alltheworkersshouldcheckthepartsthatproducedbythemselves.3.1.3 Checkmethod: Dimension:adoptwithsamplecheckacctothedrawings Surface:checkallthepartsbyeye3.1.4 Theworkersmak
5、etherecordsandsignorchopontheWOlist.3.1.5 ThemonitororforemanconfirmstheSelf-Checkinglistandsignsorchopsonthelist.3.1.6 Aftercheck,qualifiedpartsaretransferredtonextworkingprocedure,unqualifiedpartsaregettingclearmarkedandrepaired.3.1.7 TheinspectorshallregularlychecktheSelf-Checkingresultandmakeaqu
6、alityreportifunqualifiedpartsarefound.3.2 Inter-checking3.2.1 Aim:ensurepreviousprocessisok.3.2.2 Theworkersshouldconfirmthepartsfrompreviousprocessarequalifiedbycheckingsurfaceordimensions.3.2.3 Ifthepartsareok,startthework,ifnotok,putthemasideandfeedbacktoQC.3.2.4 QCmakesreworkorderanddemandsthere
7、sponsibleprocesstorepairthem.3.3 Full-timechecking3.3.1 Aim:Ensuretheeffectivenessofself-checkingandinter-checking.3.3.2 Full-timeinspectorshallsamplethepartsthatconfirmedbytheworkersandsectionhead/monitor.3.3.3 Checkmethod: Dimension:adoptwithsamplecheckacctothedrawings Surface:checkallthepartsbyey
8、e3.3.4 Ifthepartsareok,theinspectorwillsignorchopontheWOlist,theycantransfertonextworkingprocedureorwarehouse,ifunqualified,therelatedqualityreportisnecessary.3.4 Traceability3.4.1 Aim:allthepartscanbetracedtotheworkerstoensuretheprocedureeffectiveandenforceable.3.4.2 Sectionforemenshallmakethetrace
9、ablemanagement,thepartshaveclearserialNo.orworkersNo.andsoon.3.4.3 Numbering Steelmark:steelmarkonthepartsassteel Nameplate:makeclearnameplateandhungontheparts. WrittenrecordChapterII:Work-FlowProcedureActionResponsibility动作责任Documentation文件第一章：定义和职责1 .目的加强生产过程中的质量控制，及时发现质量问题，在生产中实现三个目的：不生产、不转移和不接受不
10、合格品，最大程度上减少因质量问题造成的成本损失。2 .适用范围使用于生产的所有工人、班长和段长，也包括仓库人员。3 .内容3.1 自检3.1.1 目的：确保自己工位生产的件都是合格的。3.1.2 所有的操作工必须对所生产的件进行自检。3.1.3 检验方式：尺寸：按照图纸对部件进行抽样检验。外观：目测检验所有的件。3.1.4 所有的操作工必须有相应的记录并在工单上签字或盖章确认。3.1.5 班长和段长对工人的自检结果进行确认，并在工单上签字或盖章。3.1.6 自检后，合格件转入下道工序进行加工，不合格件必须做明确的标识并进行返修。3.2 互检3.2.1 目的：检验前道工序的合格性。3.2.2 操
11、作工必须确认从前一道工序转来的件都是合格件。3.2.3 如果部件合格，操作工开始自己的工作，如果不合格，将部件及时隔离并将问题反馈给质量部。3.2.4 质量部出具返修工单并要求责任工段对此进行返修。3.3 专检3.3.1 目的：保证自检和互检的有效性。3.3.2 专职检验员将对已经操作工和段长确认过的部件进行抽样检验。3.3.3 检验方式：尺寸：按照图纸对部件进行抽样检验。外观：目测检验所有的件。3.3.4 如果合格，检验员在工单上签字确认，转入下一工序或直接入库，对于不合格品，检验将出具相应的质量报告，并传递给相关部门。3.4 可追溯性3.4.1 目的：各部件能追溯到操作者，从而保证该程序的
12、有效性和可实施性。3.4.2 段长应对部件进行可追溯性管理，即部件上有明确的编号或操作者工号，对于不合格件能直接追溯到操作者。3.4.3 编号方式： 钢号：操作者可将自己的工号作为钢号标识在部件上。 铭牌：制作铭牌挂在部件上。 书面记录AppendixApplicationFormforProductionSelf-CheckingProcedure“车间自检管理规定”更改申请表（forInternalUse/仅供内部使用）Application：ModificationtoTroductionSelf-CheckingProcedureVersion申请对“车间自检管理规定”更改版本VDateZBtISIModifiedby由谁修改Whattobemodified?更改内容Original/原始ReViSiOn/修正ReasonforModification更改理由ModificationApproved更改批复ModificationRejected更改拒绝Approvedby（withsignature）批复人（签名）Date日期ImplementationDate实施时间Rejectedby（withsignature）拒绝人（签名）Date日期ReasonforRejection拒绝理由
