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1、外语文献翻译Session1-SimpleVERICUTSession(NC文件)ThissessiondemonstrateshowtoexecutetheVERICUTprogramandinteractwiththeproductviastandardwindowactions.TheVERICUTsoftwaresystemcontainsdemonstrationfilesthatenableuserstointeractwithVERICUTandexperiencevariousfeaturesandoptions.Followthestepsinthissamp1esessio
2、ntosimulatemiHingablock(程序段)withthestandardtoolpathfile,zmcdblock.mcdz,.NOTE:ThisandsubsequentsessionsassumeVERICUThasbeeninstalledwithallsamplefilesandisaccessiblefromanydirectory.SessionsalsoassumetheToolbarisactivewithallgroupsdisplayed.Toverifythis,select1、ViewToolbarSetAll.SessionSteps:1. Execu
3、teVERICUTAccessVERICUTonaWindowscomputer一FromtheTaskbar,clickStartProgramsCGTechVERICUT5.xVERICUT5.xwhere,5.xisthedesiredVERICUTversionnumber.Withdefaultsettings,VERICUTautomaticallyloadsthez,vericut.USUserfilefromtheCGTeChLibrary-a4-axisMazakmachineandjobsetup.可IfVERICUThasbeenstartedbutdoesnothave
4、thedefaultUserfileloaded,exitVERICUT,thenexecuteVERICUTagain.Thisshouldrestorethedefaultsettingsrequiredtoperformthissamplesession.Continuewithstep#2below,evenifthedefaultUserfiledidnotloadasexpected.However,reportthisfacttotheinstructorforfutureconsideration.2. DisplaytheStatuswindowtomonitorthemac
5、hiningoperationIntheVERICUTmenubar,selectInfoStatusTheStatuswindowprovidesinformationaboutthecurrenttoolpathrecordbeingprocessedmachiningconditions.Thiswindowcanbeleftopenforconstantmonitoring,orusetheClosebuttontodismissit.Youcanre-openandclosethiswindowatanytime.3. SetVERICUTtostopprocessingatthee
6、ndofeachfile IntheVERICUTmenubar,selectSetupMotion IntheMotionwindow,StopAt=EndofeachFile OKS-IIicon -4. CuttheVERICUTstockmodelIntheVERICUTmainwindow,pressthePlaytoEndamillingtoolpathissimulatedInthisexample,thefollowingerrorscanbeseen:ThecuthighlightedwiththeredErrorcolorindicatesmaterialwasremove
7、dfromthefixture.Ifleftasis,thiscouldresultinabrokentoolordamagedfixture.Thereisalsosomeredmarkswhereatoolholdertouchedthepart.TheStatuswindowErrorsfieldrevealsthatVERICUTdetected9errorsduringthistoolpathprocessing.VERICUTuseshighresolutiongraphicsandcolorshadingtoprovideexcellentViSibiIityofthemachi
8、ningprocess,andahighqualityimageofthemachinedpart.ThemodelinVERICUTrepresentshowthemachinedpartwouldlook,ifactuallycutbytheNCmachinetool.5. Reviewtheerrorsinthetoolpathfile IntheVERICUTmenubar,selectAnalysisToolpathReviewtodisplaytheToolpathReviewwindow. IntheToolpathreviewwindow,selectthefirsterror
9、intheErrorcolumnNoticethatthetoolispositionedatthelocationwheretheerroroccurred.Thecutterbodyremovedsomematerialwhilerampinginthepocket.Thiscutterdoesnotcutinitscenter.Becausetheredmarkismachinedafterward,withoutthereview,thiserrorcouldhavebeenmissed.Thereisalsoanerrorwherethelightcomponentcollidedw
10、iththezzRotaryTablez,component.ThiserrorcomesfromtheMachineSimulationview.Themachinecollisionscanhaveverydangerousrepercussions. Whenfinishedreviewingtheerrors,selectFileClosetodismisstheToolpathReviewwindow.6. CutthesecondoperationPress the Play to End -l Iicon - The part is fl ipped and a new fixt
11、ure is loadedyInthisexample,thefollowingerrorscanbeseen:ThecuthighlightedwiththeredErrorcolorindicatesmaterialwasremovedfromthefixture.Ifleftasis,thiscouldresultinabrokentoolordamagedfixture.TheStatuswindowErrorsfieldrevealsthatVERICUTdetected2errorsduringthistoolpathprocessing.VERICUTuseshighresolu
12、tiongraphicsandcolorshadingtoprovideexcellentvisibilityofthemachiningprocess,andahighqualityimageofthemachinedpart.ThemodelinVERICUTrepresentshowthemachinedpartwouldlook,ifactuallycutbytheNCmachinetool.7. Reviewtheerrorsinthetoolpathfile SelectAnalysisToolpathReviewtodisplaytheToolpathReviewwindowan
13、dreviewtheerrorsinthesecondtoolpath. Whenfinishedreviewingtheerrors,selectFileClosetodismisstheToolpathReviewwindow.ALogfileisautomaticallycreatedbyVERICUTwhichidentifiesanyerrorsthatoccurredduringthesimulation.Whenerrorsaredetected,theVERICUTLogfileinformationidentifiestheexactdatablockwhichcausedt
14、heerror,aswellasthelinenumberoftheblockinthetoolpathfile.TheVERICUTLogfilecontainsothervaluableinformation,suchas:whenandwhattoolpathfile(s)wereprocessed,simulatedmachiningtimes,andmore.TheLogfilecanbeviewedviatheInfomenu,asdemonstratedbythenextstep.8. ViewtheLogfileandsearchforerrormessages IntheVE
15、RICUTmenubar,selectInfoVERICUTLog Enterthesearchpattern,“errorinthetextfieldatthetopoftheVERICUTLogwindow SelectSearchForwardiconErrormessagescanbelocatedquicklybyrepeatedlyclickingSearchForward.SampleVERICUTLogfilefromprocessingthetoolpathfile:9. ClosetheLogfilewindowIntheVERICUTLogwindow,select:Fi
16、leExittodismissthewindow.10. ExitVERICUTIntheVERICUTmenubar,selectFileExit(answerNotothenoticewindow-donotoverwritemastersamplefiles)ThissessionprovidedexperiencewithexecutingandinteractingwithVERICUTviastandarduseractions.TheVERICUTLogfilecreatedfromthetoolpathsimulationwasviewedtoobtaininformation
17、abouttheverificationsession,anderrorsdetectedbyVERICUT.Session2-TypicalVERICUTSession(NC文件)ThissessiondemonstrateshowtosetupVERICUTforprocessingatoolpathfile.Inordertosimulatethecuttingactionofatoolpath,thefollowingactionsmustbeperformed:1、Definethesize,shapeandlocationofthestocktobemachined2、Specif
18、yatoolpathfiletobeprocessedbyVERICUTandlocateitsorigin3IndicatehowtooldescriptionswillbesuppliedThetypicalusageofVERICUTconsistsofopeningastartupUserfilethatcontainsalltheKmachinetooland2controlconfigurationinformation.AllthatneedstobechangedisthejobspecificinformationslikeStock,programfile,andcutti
19、ngtoolinformation.SessionSteps:1. Startfromapre-definedUserfile IntheVERICUTmenubar,selectFileOpen IntheupperrightcorneroftheOpenwindow,setShortcuttoCGTECH_SAMPLESbyclickingonST13anclselectingfromthepull-downlist. Selectfilename,mazmazl.usr(四轴机床B轴)fromthelistoffiles,thenOpen(仿真设置:toolchange)Ifprompt
20、ed,respondasfollows:Resetcutmodel?Reset/Savechanges?No2. ModifytheStockmodeltobea12.1x5x3inchblock IntheVERICUTmenubar,selectModelModelDefinition:ModeltabtodisplaytheModelingwindow. SetType=Block Length(X)=12.1,Width(Y)=5,Height(Z)=3 Apply ClickanywhereintheWorkpieceviewtomakeittheactiveview. Clicko
21、nkljl(Fit)intheVERICUTToolbar.Theblockshouldlookliketheoneshownbelow. Toaidinpickingthegeometryinthefollowingsteps,zoominontheangleplate/stockblockareaoftheMachine/CutStockview.IntheVERICUTtoolbarselect5T威I(ZOomtoBox). IntheMachine/CutStockview,clickonapositionaboveandtotheleftoftheangleplate,thendr
22、agthecursortoapositionbelowandtotherightofthestockblockformingaboxaroundtheareabeforereleasingthemousebutton. IntheModelingwindow,clickonthePositiontab,thentheTranslatetab. PickintheFromfield(itwillhighlightyellow) IntheMachine/CutStockview,pickthemiddleofthebackedgeonthetopofthestockblock,asshownin
23、thepicturebelow.NoticethatthecoordinatesoftheselectedpositionisautomaticallyaddedtotheFromfield. PickintheTofield(itwillhighlightyellow) IntheMachine/CutStockview,pickthemiddleofthefrontedgeonthetopoftheangleplate,asshowninthepicturebelow. OntheTranslatetab,selectMove.Theblockshouldbepositionedonthe
24、angleplateasshowninthepicturebelow.Ifyourblockisnotpositionedasshown,pickUndointheModelingwindowandtryagain. Whenyourblockispositionedcorrectly,pickOKtoacceptthechangesanddismissthemodelingwindow. IntheVERICUTmainmenu,selectViewOrient. SelectFitAll. ThenClose.3. Loadnewprogramfiletosimulate IntheVER
25、ICUTmainmenu,selectSetupToolpath. IntheToolpathwindow,picktheexistingtoolpathsothatitbecomeshigh!ighted. SelectReplace. MakesurethatShortcutissettoCGTECH_SAMPLES. Selectthefilenamed,mcd2setup.med,thenOK.Ifyoudonotfindmcd2setup.med,inthefilelist,makesurethatFilteratthebottomofthewindowissetto.mcd.Int
26、heToolpathwindow,selectOK,toacceptthechangeanddismissthewindow.4. LocatetoolpathorigintothestockforpropercuttingIntheVERICUTmainmenu,selectSetupG-CodeSettingszTablestabSelectandDeleteallexistingtablesAdd/ModifyTableName=ProgramZeroSelectFrom/ToLocationsIntheFromrow,Name=ToolIntheTorow,Name=StockSele
27、ctextto the StockMovethecursoroverthetopofthestockworkpiece-whenthearrowappearsinthetopcenterofthepart(seebelow),left-clicktoselectthislocation.Thevalueinthefieldshouldbe(O17.59). Add(thetableisaddedtotheG-CodeSettingswindow) ClosetodismisstheAdd/ModifyG-CodeTablewindow. IntheG-CodeSettingswindow,OK
28、,toacceptthechangeanddismissthewindow.5. Loadapre-definedtoollibrary SetupToolManager IntheToolManagerwindow,FileOpen Shortcut=CGTECH-LIBRARY FileName=vericut_demo.tls,Open FileClose Yes6. CutthepartInthelowerrightcornerofthemainVERICUTwindow,pressPlaytoeafruAUSerfileisanASCIItextfilecontainingtheVE
29、RICUTsessionconfiguration.SavingaUserfileenablesyoutoquicklyre-configurethesystemforadditionaltoolpathprocessing,aswellasdisplayingmodelsandmodelimages.7调整座标将(017.59)改为(017.510),毛坯12.1x5x3改为12.1x5x48. Savethesessionastypical,USr” FileSaveAs Shortcut=WorkingDirectory IntheFiletextfield,enterthefilena
30、metypical,usr Save注意:XtooltipytooltipZtooltip为加工坐标系9. ExitVERICUTFileExitThissessiondemonstratedhowtosetupVERICUTforprocessingatoolpathfile.Experiencewasprovidedwithsupplyingatoolpathfilename,definingastockmodel,orientingatoolpathandspecifyinghowtooldescriptionsaretobeobtained.Thesteppriortoexitings
31、howedhowtosavetheVERICUTsessionconfigurationinaUserfile.Thesimulationsessionisrepeated(andanothercutmodelcreated)byexecutingVERICUT,openingtheUserfileviaFileOpen,thenre-cuttingthemodel.注意:1. tooltip(用户可以设定长度补偿数据);2. gagelength;subsysteml;registerl;Subregisterl;valve8.35;subsysteml;register3;Subregis
32、terl;valve8.25;subsysteml;register4;Subregisterl;valve3.5;subsysteml;register5;Subregisterl;valve6;subsysteml;register6;Subregisterl;valve6;3. toollengthcompensation(用户设定长度补偿数据)(用户设定长度补偿数据应用的指令为G43寄存器为Hl=2001H5=2005等;G54=workoffset的用法;Session3-WorkingWithViews(cis文件)Thissessionshowshowtodefinemultip
33、leviews,orientviewsandhowtonavigateintheVERICUTfilestructureviatheshortcuts.UsingtheShortcutfeatureonfileselectionwindowsprovidesquickaccesstofilesinyourWorkingDirectoryorCGTechlibraryandsamplefiles.Choosingashortcutautomaticallyfiltersforfilesinthatdirectory.SessionSteps:1. Openthecardholdusrsample
34、Userfile FileOpen Shortcut=CGTECH-SAMPLES FileName=Cardhold.usr,OpenIfprompted,respondasfollows:Resetcutmodel?Reset/Savechanges?No2. DefineaWorkingDirectory FileWorkingDirectory Makesurethatthepathispointingtoadirectorywhereyouhavewritepermission,e.g.yourhomedirectory. Changedirectoryifrequired. OKY
35、oucanalsoquicklyaccessorsavefilesinthisdirectoryviatheWorkingDirectoryentryinthefileselectionwindowShortcutlist.3. ChangeviewlayoutIntheVERICUTmenubar,ViewLayoutStandard4views(bottomofthepull-downlist).4. Changeviewstobecascaded(overlapped)ViewLayoutCascade5. ChangeviewslayoutbacktoatiledlayoutViewL
36、ayoutTileHorizontallyThetopoftheactiveviewishighlighted,inallotherviewsthetopisgray.6. Changetheorientationoftheviews LeftclickinVIEW2tomakeittheactiveview. ViewOrienttodisplaytheViewOrientwindow. IntheVieworientwindow,selectXY Increment=30 Y-,X-,Fit Left-clickinVIEW3 XZ Left-clickinVIEW4 ZY Increme
37、nt=90,Z+ FitAll7. CuttheworkpiecePlaytoEnd8. Re-orientthecutworkpiece IntheViewOrientwindow,clickZoom-inView1,Left-clicktopleftoftheboss,dragtheboxdownandtotheright,thenleft-clicktoactivatethezoo. Left-clickinVIEW4 IntheVERICUTtoolbar,ReverseS1 RefineDisplay9. DynamicallyorientthepartDynamic Y Rotat
38、ion f JInthe active view (View 4), left-click,thendrag the cursor to the right to rotate the part as shown below.ClickonDynamicYRotationiconagaintode-activateit.10. CloseView1,3&4CloseviewsusingtheicononthetoprightofeachviewNOTE:TheabovewindowcontrolsappearinWindowsLoOk&FeeLMotifandMetalLook&Feelwin
39、dowcontrolsappearslightlydifferent,butstillallowyoutocloseandminimizeviewwindows.11. Addanewview ViewLayoutAddView ViewLayoutStandard2Views(over/under)toarrangeyourviewsasillustratedbelow.12. Orientthenewview(VIEW1) Leftclickintheupperview(VIEW1) IntheVieworientwindow,selectYZ Increment=30 X+,Y+,Fit
40、 Close13. Storethenewvieworientation ViewSelect/Store IntheSelect/StoreViewwindow,highlightview5:XZVIEW Add Left-clickontheviewname(VIEW1) RenameittoFRONTISO,press Left-clickinthelowerview(VIEW2) IntheSelect/StOreViewvwindow,clickonXZVIEW Activate ClickonFRONTISO Activate Left-clickinVIEW1 ClickonIS
41、02VIEW Activate CloseAUserfileisanASCIItextfilecontainingtheVERICUTsessionconfigurations.SavingaUserfileenablesyoutoquicklyre-configureVERICUTforadditionaltoolpathprocessing,aswellasdisplayingmodelsandmodelimages.14. SaveanewUserFilenamed“views,usr” FileSaveAs Shortcut=WorkingDirectory FileName=view
42、s.usr,Save15. ExittheVERICUTsessionFileExitThissessiondemonstratedhowtodefineaworkingdirectory,loadaUserFile,andhowtoorientandsaveviewsinaViewList.ThesteppriortoexitingshowedhowtosavetheVERICUTsessionconfigurationinauserfile.Session4-DefineandPositionParametricModels(CLS文件)Thissessiondemonstrateshow
43、todefineandpositionsimpleparametricmodelstorepresentajobsetupinaWorkpieceview.Inthistypeofverificationenvironment,youmustthenachievethedesiredrelationshipbetweentheworkpiecesetupandthetoolpathcoordinatesystemtosimulatethecuttingaction.Thiscanbedonebyeithermovingthetoolpathcoordinatesystemrelativetot
44、hestockmodel,ormovingthestockmodelrelativetothetoolpathcoordinatesystem-theaffectinaWorkpieceviewisthesame.Thissessionwilldemonstratehowtomovethemodels.ThestepattheendofthesessionshowshowtosavethesessionconfigurationinaUSerfilesoVERICUTcanbequicklyandeasilyconfiguredtore-processthetoolpathfile.Sessi
45、onSteps:1. StartfromanewMillimeterUserfile FileProperties:Generaltab DefaultUnits=Mi11imeter,OK,OK FileNewSession(创建文件)Ifprompted,respondasfollows:Resetcutmodel?Reset/Savechanges?No2. Displaythemodelandtoolpathcoordinateaxes ViewAxes SelectModelandCoordinateSystem CloseThissessionsimulatesthesampleb
46、ottle,tptoolpathfile.Thetoolpathrequiresa100x200x50pieceofrawmaterialwiththetoolpathoriginlocatedonthetop,atthecenterofthenearsideedgeasshownbelow.ThetoolpathoriginisrepresentedbyXOrientationl,YOrientationl,ZOrientationlaxes.为加工坐标系(程序坐标系):XmYmZm为模型坐标系;3. AddaStockmodeltobea100x200x50mmblock ModelMod
47、elDefinitioniModeltab Type=Block Length(X)=IOO,Width(Y)=200,Height(Z)=50 AddTheIOOmmdimensionoftheblockisdefinedalongtheXdirectiontobeconsistentwiththetoolpath,ssetuprequirements.Similarly,the50mmdimensionisdefinedalongtheZdirection.VERICUTinitiallyplacestheblocksuchthattheentireblockispositiveinvalue.TheXm,Ym,Zmaxesrepresentthestockmodelcoordinatesystem.XOrientationl,YOrientationl,ZOrientationlaxesrepresent