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1、欧标焊接工艺评定2021版本ContentsForewordIntroduction(介绍)IScope(范围)2 Normativereferences(用标酒)3 Terms2nddefinitions(术谓和定义)4 Prehmiiun*weldingprocedureSpecificanon(p,VPS)(预好接匚艺阂范)5 hidingproceduretest(焊接I:艺性试敬)6 Testpiece(试件)7 1Genwal(总蜉8 2Shapeanddimensionsoftestpieces试件彳j状和尺寸)62.1General(ffcKelll)622Bunpintmpl
2、atewilifidlpenetration(全焊透的板对接焊来)623Buttjointinpipewithfullpenetration(仝却透的我对接焊健)624T-jom(T型接头)62.5Branchconnection(女管迎接)63Weldingoftestpieces(试件的焊接)7ExamuutiODandtesting试和检毅)7ITypemdextentoftesting(试凝内容和范国)72Locationandtakingoftestspecimens(试样的位置及截取)7.3Non-destructixTtesting(无损检测74Destructivetestin
3、g破坏性试股)741iTansveisetensiletest横向拉伸试虻)7.42Bendtest(尊曲试骤)743MacroscopicexaminatiOQ(低倍金相检舲)744Impxttesting冲击试淼)745Haictaesstesting则史试!捡)7 5AcceptanceIeVelS(合格等级)8 .6Re-testing(口试8Rangeofqualification认可范I利)8.1 General(概述)8.2 Relatedtothemanuftctuier(j制造商”关的条件)8.3 3Relatedtotheparentmaterial(与材料有关的条件)81
4、1Parentmaterialgioupmg(母材类沮)81.2MatenaIIhiCkneSS材料障度8.3.3Diameterofpipesandbranchconnections(传道1(径和分支连接)ISo28ferafflac6dttfel彳叱曾还接用旗5,)l三3076132TWSUDj.,.W(中IlIIRH:s4cno10,11喊啖蹿喷卜解曲I国长则J见财)PTMT184IlWe削冏啊dis处承樨接制却遍持哽提高-高四审核员、培训讲肺8.4.2Weldingposiuons(7接位置)843TypeofjointWeid(接知岬缱种类)844FiIIermaicnalmamif
5、acturertradename,designation(城,牝制造商f而品名豚)84.5FiIIctmaterialsize(坟料材料尺寸)846T)peofcunent(电流种类)84.7Heatinput(arcenergy)(热输出【电丸能帝】)848Preheattemperature(预温度)849Inierpasstemperature道间温度)8410Post-heatingforhydfogenrelease(险(I;热)8411Heat-treatment(热处理)85Specifictoprocesses(H体过W)埋服IV)852Gasshieldedmetalarcw
6、elding(process13),体保护仓届电弧坪853Gas-shieldedarcweldmgwithnonconsumableelectrode(process14)(气休保护金湛电弧焊与非消*E性电极)85.4Plasmaarcwelding(process15)(舄;R了弘焊)855Oxy-acetylenewelding(process311)(氧乙炊焊接)(背耐(体)9Weldingprocedurequalificationrecord(XVTQR)(砰接工艺品定报%)Annex A (normative)Fillermaterialdesignation(附录A增料名称)A
7、nnex B (mfoniu(ive)Weldingprocedurequalificationrecordfbmi(WPQR)(用录BWPQRBibliography(参考H录)ISO2021-Allrightsreserved母标推仅作为学*用.时间仓促误和不度确建免.请捐正)18402076132TUVSUD能源部门奔接工程肺/国际焊接I:程BIW焊接工WJ(中)槌比片松-I-MCWl美国焊接机器人工程师EM090ISO3834*核员,阳怜二海透仙i粉/财线PTMTRTVTiiItV德国DAKAS承认AlAG质量持续捉高-高段审核员.培训讲肺Foreword(前言)ISO(&Intema
8、uonalOrganizationforStandardization)isaworldwidefederationofnauotialstandardsbodies(ISOmemberbodies)TheworkofpreparingInternationalStandardsisnormallyearnedoutthroughISOtechnicalcommitteesEachmemberbodyinterestedinasubjectforwhicharechmcalcommitteehasbeenestablishedhasthengh(toberepresentedonthatcom
9、mittee.Internationalorganizations,governmentalandnon-governmental,inhaisonnthISO.alsotakepartintheworkISOcollaboratesclosely(heInteraatioQalElectrotechincalCommission(IEC)onallmattersofelectrotechnicalstandardization国际标准化组织(ISO)是国家标准机构USo成员机构)的国际联S3.国际标准通常由国际标准组织技术委员会制定。各戒员机构有权派代表参加就某主题成、Z的技术委员会.与国际
10、怵准化组织(ISo)日联系的政府和非政府国际组彻.也莘与标准制定工作.在所仃电工技术标准化网题上.国际怀准化能织(ISO)与国际电工变员会UEC)均仃密切合作.TheproceduresusedtodevelopthisdocumentandthoseintendedforitsfiuthermainteiuncearedescribedintheISOIECDirectivesPm1InparticulaithedifferentapprovalcnterianeededforthedifferenttypesofISOdocumentsshouldbenotedThisdocumentwa
11、sdiaftedinaccoidancewiththeeditorialrolesoftheISOIECDirectives,Part2(seewwwisoorgdirectives).ISoIEe指令弟1部分描述了用丁开发本文件和用J进一步维护的程序的程J礼特别是应注意不同类型的ISO文件所需的不同批准怵准.本文件是根据ISoIEC指令弟2部分的编辑规则起堂的.Anenuonisdiantothepossibilityatsomeoftheelementsofthisdocumentmaybethesubjectofpatentrights.ISOUullnotbeheldresponubl
12、eforidentifyinganyorallsuchpatentrightsDetailsofanypateutnghtsidentifiedduringthedevelopmentofthedocumentwillbeintheIntroductionandorontheISOlistofpatentdeclaiauonsreceived(seeWWWiso.orgpatents).帝注意本文件的某些内容可能足G利权的主题的可能性.ISO不对任何或所有此类弓利仅的识撕负责.任文件开发过程中确定的任何专利权的细It将在引用和/或ISO收到的专利由明列表中。Anytradenameusedin
13、thisdocumentisinformatioiigivenfof!lieconrmenceofuasanddoesnotconstituteauendorsement本文rs中便用的仃何商品名称都是为了方便用户而提供的伯恩.不构成认可.Foranexplanationonthevohinurynatureofstandards,themeaningofISOspecifictermsaudexpressionsrelatedtoconfonityassessment,asIIlL+11asmfbrmauonaboutISOsadherencetotheWorldTradeOiganizat
14、ioa(WTO)principlesintheTechnicalBarrierstoTrade(TBT)seethefollowingURL:wwwisoorg*isofbrewordhtml关J*准的fl保件成的解择.马金格评定相关的ISOHI4术语和表达的含义以及ISO遵守贸易技术堆垒TBT)中世界(WTO)璇则的伯息.请爹见以下网址.ThisdocumentwasprqxiredbyTechnicalCommineeISO/TC44,Weldingandalliedprocesses,SubcommitteeSC10.Qualitynuiugemenrinthefieldofweldin
15、g.本文件由技术委员会ISOTC44焊接及相关工艺.小组委员会SCIO.焊接Sl域的成虽罟理Thissecondeditioncancelsandreplacesthefirstedition(ISO15614-1:2004).whichhasbeentechnicallyrevised.ItalsoincorporatestheAmendmentsISO15614-12004.Amd12008andISO15614-1:2(X)4Amd2:2012andtheTechnicalComgendiimISO15614-12004Cor.1:2005第二版取洎并取代了技术上11修订的第一版(ISo
16、I5614-1:2004).它还包含了ISO15C14-1:2004Amd1:2008和ISO15614-1:2004Amd2:2012和技术更iEISO15614-1:200+Corl:2005.AlistofallpartsintheISO15614senescanbefbundontheISOvebsite.ISO15614系列的所仃部件列表可以在ISO网站上找到。RequestsforofficialinterpreTationsofanyaspectofthisdocumentshouldbedirectedtotheSecretariatofISOTC44SC10viayourna
17、tionalstandardsbodyAcompletelistingofthesebodiescanbefoundatwwwisoorg蜜求对本文件任何方面的Tr方司Il仲,应通过您的国家怀准机构提交给ISOTC44SC10的秘书处.这些机构的完恪列表仙J以在这里找到ISO2021-AJIrightsreserved,母标椎仅作为学用.时间仓促.不废确理免.清措正)13403076132TWSUD能源*I埠接工程师/国际焊接I:程:Ii焊接工朝(中级VW汇山顷检心I用仙Cn美国焊接机器人工程师EMo901S03834*核员,I:!怜滞涯透I司翰,时线湖川PTMTRTUTiihKM国DAKAS
18、承认AIAG预量持续提高-高段审核员、培训讲肺Introduction(介绍)Allnewweldingproceduretestsaretobecan(edoutinaccordanceuiththisdocumentftomthedateofitsissueHowever(hisdocumentdoesnotinvalidatepreviousweldingproceduretestsmadetofbnnThisdocumentspecifieshowaprehnunaf)*weldingprocedurespecificationi$quali11cdbywclduigprocedure
19、tests本文侑规定了焊接程序测试如何限定初步N接工艺规范.Thisdocumentappliestoproductionweldingrepairweldmgandbmld-iipwelding本文件透用生产焊接.修补焊接和雌焊.ThisdocumentdefineseconditionsfortheexecurionofweldingproceduretestsandtherangeOfqiulificarionforweldingproceduresforallpracticalweldingoperationswithinthequalificationofthisdocument奉文
20、仁定义了在本文档资格范I月内执h焊接程岸测试的条什利所有实际焊接操作的焊接程序的资格范I月TheprimarypurposeofweldingprocedurequalificationistodemonstratethatthejoiningprocessproposedforConslroclioniscapableofproducingjointshavingtherequiredmechanicalpropertiesfortheintendedapplication焊接程序认证的主要目的是证明建造的接合1:艺能够生产具有所需阮用机械性能的接头.TwolevelsOfweldingpr
21、oceduretestsaregivenmordtopermitapplicationtoawiderangeofweldedfabricationTheyaredesignaTdbylevels1and2Inlevel2,theextentoftestingisgreaterandtherangesofqUahficationaremoierestrictivethaninlevel1.给出了两个优别的焊接程序测试.以便允许应用卜广泛的焊接制造.它们巾1级和2级指定.在第2级中.测试的程度更大.资塔的范围比笫1级更严格.Proceduretestscarriedouttolevel2auto
22、maticallyqualifyforlevel1requirements,butnotice-versa执行到2级的程序测试n动符合】级要求,但.反之亦然.Whennolevisspecifiedmacontractorapplicationstandad.alltheTequifementsoflevel2apply当合同或LlJ请标准中没山堤定级别时.话用第2级的所有要求Thisdocumentappliestothearcandgasweldingofsteelsinallproductformsand(hearcweldingofnickelandnickelalloysinallp
23、roductfonrn.ISO2荤交却诂朗注所有泰站形式的桶的谓瓠母和y林姆接J似吸屏悔瓶品修武的锲和饿合金的电瓠焊接PT门电般M和气南m岩乐狐攵蚓的以卜I:加明肺111-nunualmrtalarcwelding(mrtabaicweldingwithcoveredelectrode);JVL电为焊(金属电弧焊j覆溢电极)1- !4-$elf-$hieldedtubular-coredarcwelding;H保护药芯焊BjC电同宕submergedarcWekiing.埋孤焊13- gas-shieldedmeularcWelding;气体保护金届也弧焊14- gas-shieldedarc
24、weldmgwithnon-consumableelecirode;气体保护电敏焊与非消注性电极15- plasmaarcweldmg等离f9H1S1311-oxyacetIeneweldmg较乙焕焊接Thepnnnplcsofthisdocumentmaybeappliedtootherfusiont4eldingprocesses本文忤的原理可能话用于其他馆焊工艺.NOTEAformerprocessnumberdoesnotrequireanewquahtcatioatestaccordingtothisdocument.注意以蔺的过程编号不需要根据木文侑的新的资格测试.ISO202!-
25、Allrightsreserved母标推仅作为学*用.时间仓促.不废确理免.清措正13403076132TWSUD能源邹I焊接工程部/国际焊接I:程师ITC焊接工W队中级取算)匚号S松心1用仙OH美国焊接机器人工程师EM090IS03834*核员,阳怜测淹透他i翰/财线PTMTRT1Till-15M国DAKAS承认AIAG质量持续提高-高段审核员、培训讲肺Specificationandqualificationofweldingproceduresthatweremadeinaccordancewithpreviouseditionsofthisdocumentmaybeusedforany
26、applicationforwhichthecurrenteditionisspecifiedInthiscase,therangesofqualificationofpreviouseditionsremainapplicable根抿本文件以前版本制定的焊接程序的规格和资格可用指定当前版本的任何应用屣序.在这神情况下以Hl版本的质恪范围仍然适用.ItisalsopossibletocreateaQCWWPQR(weldingprocedurequaEftcationrecord)rangeofqualificationaccordingtothiseditionbasedontheexist
27、ingqualifiedWPQRpiondedthetechnicalinteatofthetestingreqwuementsofthisdocumenthasbeensatisedWhereadditionaltestshavetobecarriedouttonukethequaliHcarionIeChniCallyequivalentitisonlynecewarytoperformtheadditionaltestonatestpieceH耍木Z件的漏试要索的技木意图行到济足,也W以根楸现“冷格的WPQR,根据本版本创建新的WPQR(焊接程序资格记录范出.如果必须进行额外的溶试以使资
28、临在技术上相当则只箫对试件进行附加试教.2Normarivereferences炽范性参考ThefblloAmgdoaimentsaxeIcfcncdtointhetextinsuchawaythatsomeoralloftheircontentconstitutesrequunnentsofthisdocumentFordatedreferences,onlytheeditioncitedappliesFoiundatedreferences.thlatesteditionofthereferenceddocument(includinganyamendments)applies.11F攵件
29、在本文中提及.使件部分或全箔内容构成木文档的要求对丁注日期的引用文件只有引用的版木适用对丁未注明Fl期的引用文件,ifi用最箱版本的引用文件(包括任何修订ISO1484.MetallicmaterialsChaipypendulumimpacttestPan1:TestmethodISO148,金属H料旻比挨第冲击试座第1部分:试验方法ISO3452-1.Non-destnictivetestingPenetranttestingPanI:GeieralprinciplesISO3452-1,无损楼测溥透检测德1部分:一般原则ISO4063.WeldingandalliedprocessesN
30、omenclatureofprocessesandrefwencenumbersISO4063焊接和相关工艺工艺和参与号的命名ISO4B6,DestiuctivetestsonweldsinmetallicmaterialsTransversetensiletestISO4136.金底材料焊缝的破坏性试敕-横向拉伸忒验ISO5173.DestructivetestsonweldsinmetallicmuterialsBendtestsISO5173.金属材料焊缝的破紧性试睑弯曲试监ISO5817.UeldingFusion-weldedjointsinsteel,nickel,titanium
31、andtheiralloys(beamweldingexcluded)Qualitylevelsforimperfections05817.焊接附门.怯及共合金中的爆接接头(不包括岸接梁)-缺陷的质鼠水平ISO6520-1.WeldingandalliedprocessesClassificationofgeometricimperfectionsinmetallicmaterialsPartIFusionweldingISO6520-1,Wff和相)IT艺金同材科中儿何统陷的分类第1笳分:mwISO6947.WeldingandalliedprocessesWeldingponionsISO
32、6W7,焊接及相关工艺-焊接位置ISO9015-1.DestructivetestsonweldsinmetallicinatmalsHardnesstestingPartI:HardnesstestonarcWeldedjoinisISO9015-1,金厢材料焊健的破坏性试脸地度试验-笫1部分电弧焊接接头的皎度试孙ISO9016,DestructivetestsonweldsinmetallicniatcnalsImpacttestsTestspecimenlocation,notchorientationandexaminationISO9016,金材科焊缝的破坏性忒蚣-冲击试-试H:位置
33、,WUlU向和论查ISO14175.WeldingconsumablesGasesandgasmixturesfbifusionweldingandalliedprocessesISO14175焊接耗材-用于媾焊和相关工艺的气体和气体混合物ISO156094,SpecificationandqualificationofweldingproceduresformetallicmaterialsWeldingprocedurespecification-Pan1:Arcwelding北军陈檄鞭避蹦脚IS幅褊裁牌褊濯嬲nw牌片中成ISO廊陀2Specificati911Undq叫哺骅MP内惦文词d
34、ing,procedurestormetallicmatenalsWeldingprocedurespecificationPTMnt9a就相认AIAG质量ISO15609-2,金属持料焊接程序的规范和资格-焊接程序规范-第2部分:气焊ISO15613-SpecificationandqualificatioaofweldingproceduresformetallicmaterialsQualificationbasedoupre-productionweldingtestiso156B,金属材料焊接程序的规范和资格-基于生产焊接试豹的资瓶ISO17636-1.Non-destnictive
35、testingofweldsRadiographictestingPart1:X-andgamma-raytechniqueswithfilmISO17636-1,t?接无损怜涕-射线检测-第1部分:帚“电影的X射找和Y射线技术ISO76362Non-desttiKtivetestingofweldsRadiographictestingPart2X-andganmuraytechniqueswithdigitaldereaorsISO17636-2无揄检测射线检测-弟2部分:饴故7怜科2S的X射线和伽咛射线技术ISO17637.N,ISOTR25901(所仃部分_焊接和相关工艺词汇3 Ter
36、msanddefinitions术语和定义Forthepurposesoftinsdocument,thetermsanddefinitionsgiveninISOTR25901(allparts)andthefallowingapply为了本文档的目的.ISoTR25901(所有部分)中给出的术语和定义适用以卜内容.ISOandIECmaintainterminologicaldatabasesfbruseinStaudardizationatthefbllonugaddressesISo和IEC保留用于标准化的术语数据库,地址如下:ISOOnlinebrowsingplatfon:avai
37、lableathhpJ/wwwisoorgobpISO任线浏览平台:可用hpwwwisoor留obpECEkctropcdiaavailableahttpJ/www.ekctiopedia.oigIECElecaopetha:nJ(jhttpWelectropediaorg.3.1 runoutlengthISO2(J抑”hA融4碌科魅4h两麻椎便依刘学用y俐用J密越*i员和不废确理免.清措正)13403076132TWSUD能源*埠接工程箭/国际焊接I-TC焊接工程BP(中级职算)价心1.用帅CWI美国焊接机器人工程师EMO90IS03834*核员,;!怜滞海遂磁粉/射线IyMTRTITil
38、l国DAKAS承认A【AG预量持续提高高段审糟员、培训讲肺机传焊道K度通过馆覆被阳电极产生的电流的K度Note1toentiy:SeeISOTR17671-2.3.2 buildupweldingaddingofweldmetaltoobtainorrestorerequireddimensions堆焊淖加焊接金届以获鲤或恢曼所需的尺寸4 Preiiminan*weldingprocedureSpecificarion(PWS)I焊接工艺规范ThepiehmmaivweldingprocedureSpecificauonshallbepreparedinaccordancewithISO156
39、09-1orISO15609-2.初步岸接工艺规范应根悟ISO156094或ISO15609-2行.5 WeldingProCedUrelK(焊接工艺试验TheWeJdmgandtestingoflestpiecesshallbeinaccordancewithClauses6and7试件的焊接和试监应符合第6条和第7条的规定ThewelderorweldingoperatorwhoUuderYakes(heweldingproceduretestSatisfaciorilyinaccordancewiththisdocumentisqualifiedaccedingtorherelevant
40、nationalinternationalstandardbeingapplied,providedthattherelevanttestingrequucmcnhcfthatstandardarcmet枳抿本文件进“焊援程序测试的焊匚或焊接操作人员符合相关国家,国际林担的您求.但苻合该怵准的相关检测要求6 TestPieCe试件61 General以则Theweldedjointtowhichtheweldingproceduiewillrelateinproductionshallberepresentedbymakingastandardtestpieceorpieces,asspeci
41、fiedm6.2.焊接程序在生产中涉及的焊接接头,应按6.2规定制作标准试件.Ifrequiredbytheapplicationstandaid.thedirectionofplaterollingshallbemarkedonthetestpiecewhenimpacttestsarerequiredtobetakenintheHeatAffectedZone(HAZ)andUiallbementionedintheimpacttestreport.如果应用坏准耍求.在受影响区域HAZ)要求进行冲击忒业时,应在试件上。明轧制方向,并在冲击试捡报告中提及.Forlevel1:Anybuttj
42、ointtestqualifiesalljointForlevel2:WhereejointrequirementsandorconfigurationsDimensionoftbetestpieceaienotCOVaedby(iiestandardtestpiecesasmibisdocumenttheuseofISO15613shallberequired对FliS:任何利接关节测试合格所仃接头2级:联仑嗔求和测试件的尺寸不覆瞪标准试件如本文件所示.就使勿ISO15613.62 2Shapeanddimensionsoftestpieces试件行状和尺寸一般原则Thelengthornumberoftestpiecesshallbesufficienttoallowallrequiredteststobeearnedout试件的长度成散fit应足以允许进行所有必